Ingersoll Rand Crib Toy 65643 User Manual

OPERATOR’S MANUAL  
6564X-X  
6566X-X  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
66620  
6” AIR MOTORS  
6564X-X and 66620  
RELEASED: 8-28-91  
REVISED:  
(REV. K)  
10-11-01  
6566X-X  
6” STROKE  
4” STROKE  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
THIS MANUAL COVERS THE FOLLOWING MODELS  
MODEL  
65643  
65645  
65662  
65665Ć2B  
65666  
66620  
65665ĆB  
SERVICE KITS  
61355 for general repair of all 6" air motors.  
GENERAL DESCRIPTION  
The 6" air motor is a general purpose power unit and is used with many  
2Ćball, 4Ćball and chop check pumps. It utilizes tie rod type construction  
for easy breakdown and it connects to the various lower ends via tie rods  
for easy operation. Consult pump model operator's manual for specific  
instructions. It is recommended that a muffler be connected to the exĆ  
haust port to reduce noise to acceptable OSHA standards.  
Filtered and oiled air will allow the air motor to operate more efficiently  
and yield a longer life to operating parts and mechanisms. A filter capaĆ  
ble of filtering particles larger than 50 microns should be used with an  
oiler. Keep the oiler supplied with a good grade of S.A.E. no. 90W nonĆ  
detergent gear oil, set at a rate not to exceed 1 or 2 drops per minute.  
NOTICE  
DO NOT OPERATE AIR MOTOR ABOVE RECOMMENDED  
AIR PRESSURE OF 150 P.S.I. (10.3 BAR) OR 75 CYCLES PER  
MINUTE. Air motor may be rated differently in the next assembly.  
Check model plate.  
INGERSOLL-RAND COMPANY  
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506Ć0151  
&
(
4
1
9
)
6
3
6
-
4
2
4
2
D
F
A
X
(
4
1
9
)
6
3
3
-
1
6
7
4
E
2
0
0
1
D
P
R
I
N
T
E
D
I
N
U
.
S
.
A
.
 
AIR MOTOR HEAD  
PART NUMBERS LISTED BELOW AND ON PARTS  
LIST (OPPOSITE PAGE) ARE TYPICAL.  
6
7
1
41  
4
3
5
2
9
8
31  
32  
10  
11  
12  
13  
14  
33  
34  
Q 35  
36  
15  
16  
18  
17  
19  
20  
21  
23  
22  
24  
25  
Q
37  
39  
38  
42  
Q
Q
40  
44  
43  
Q
4
5
FIGURE 2  
Q
N
O
T
E
:
L
U
B
R
I
C
A
T
E
W
I
T
H
P
A
R
K
E
R
‘‘O” RING LUBE (ARO P/N 36460).  
31  
42  
6564XĆX  
PAGE 3 OF 8  
 
Q
AIR MOTOR MODEL NO.  
AIR MOTOR PARTS LIST  
D
=
I
N
D
I
C
A
T
E
S
W
H
E
R
E
P
A
R
T
S
A
R
E
U
S
E
D
.
D
D
MODELS NO LONGER ACTIVE, SHOWN  
FOR REFERENCE ONLY.  
ITEM  
DESCRIPTION  
PART # (QTY)  
26  
27  
28  
j
Valve Rod  
90107Ć1  
90107Ć2  
90215Ć1  
90215Ć2  
90485Ć1  
90485Ć2  
Y325Ć210  
65065  
Valve Rod  
j
Air Cylinder  
Air Cylinder  
Tube  
Tube  
29  
30  
n
O" Ring  
Air Motor Base Assembly  
Air Motor Base Assembly  
Air Motor Base Assembly  
Air Motor Base Assembly  
Bolt (1/2" Ć 20 x 10Ć1/4")  
Bolt (1/2" Ć 20 x 8Ć1/4")  
Retaining Ring  
Guide Washer  
U" Cup  
65065Ć2  
65067  
L
65868  
46  
94046Ć1 (4)  
94046Ć2 (4)  
Y147Ć131  
73986  
47  
48  
49  
50  
51  
52  
j
j
n
Y186Ć16  
Y11Ć8ĆC (4)  
90103  
Nut  
j
j
Washer  
Piston Rod  
66628  
Piston Rod  
90082  
Piston Rod  
90108Ć1  
90108Ć2  
Piston Rod  
V

S
m
a
r
t
P
a
r
t
s
"
,
K
e
e
p
t
h
e
s
e
i
t
e
m
s
o
n
h
a
n
d
i
n
a
d
d
i
t
i
o
n
t
o
t
h
e
s
e
r
v
i
c
e
k
i
t
s
f
o
r
f
a
s
t
r
e
p
a
i
r
a
n
d
r
e
d
u
c
t
i
o
n
o
f
d
o
w
n
t
i
m
e
.
= INDICATES WHERE  
PARTS ARE USED.  
n PARTS SO MARKED ARE ALSO INĆ  
CLUDED IN 61355 SERVICE KIT.  
Q
S
e
e
m
o
d
e
l
p
l
a
t
e
o
n
(
3
0
)
b
a
s
e
f
o
r
n
u
m
b
e
r
.
NOTE: Base styles and lower packings may vary from that shown on  
the cover. Refer to model number in the chart above.  
L On model 65662 air motors, a plate is mounted on the bottom of the  
(30) base. Therefore, the following parts are different and illustrated on  
page 8.  
For simplification of ordering and stocking, a Y325Ć210 O" ring and a  
Y186Ć16 U" cup will be included in 61355 service kit. When repairing  
the motor, use only the one that is needed.  
93310 Bushing  
93311 Retainer  
93312 Guide  
All of the service parts are the same for all motors except the lower pisĆ  
ton rod packing.  
93313 Plate (note the orientation of the plate with the air inlet)  
Y6Ć66ĆC Screw (4 req'd)  
Y14Ć616ĆC Lock Washer (4 req'd)  
NOTE: It is highly recommended that a 90350 installation tool be used.  
This will greatly ease installation of (42) piston adapter and piston  
valve and will reduce the chances of damage to the (19) U" cup. A  
damaged (19) U" cup can usually lead to air motor failure.  
90350 INSTALLATION TOOL  
PAGE 4 OF 8  
6564XĆX  
 
AIR MOTOR PISTON ROD AND BASE  
Q
N
O
T
E
:
L
U
B
R
I
C
A
T
E
W
I
T
H
P
A
R
K
E
R
SEE CHART ON OPPOSITE PAGE FOR EACH MODEL.  
‘‘O” RING LUBE (ARO P/N 36460).  
46  
26  
27  
28  
Q
2
0
29  
17  
Q
Q
47  
Q
4
9
48  
50  
51  
52  
30  
FIGURE 4  
DISASSEMBLY OF AIR MOTOR (CONTINUED)  
16. Remove the (37) upper gland.  
17. Remove the (38) seal and (39 and 15) O" rings from the (37) upper  
gland (see figure 7).  
29. Remove the (28) tube.  
30. Remove the (17) O" ring from the (30) air motor base assembly and  
(18) head assembly.  
18. Disassemble the (31) valve piston from the (42) piston adapter (see  
figure 3).  
19. Remove the (31) valve piston.  
20. Pull the (42) piston adapter upward and grasp the (40) extension rod  
below the (42) piston adapter. Push the (42) piston adapter down on  
the (40) extension rod. Remove the (36) washer and (42) piston  
adapter.  
31. Pull upward on the (27) air cylinder until the (52) piston rod is sepaĆ  
rated from the (30) air motor base assembly. If the (52) piston rod  
does not separate from the (30) air motor base assembly, remove  
the (52) piston rod after removal of the (27) air cylinder.  
32. Remove the (20) O" ring from the (30) air motor base assembly.  
33. Remove the (47) retaining ring, (48) guide washer, (49) U" cup and  
(51) washer from the (30) air motor base assembly.  
21. Remove the (16) washer and the (19) U" cup from the (42) piston  
adapter.  
22. Remove the four (50) nuts from the four (46) bolts.  
23. Remove the four (46) bolts.  
24. Remove the (18) head assembly and place it on the workbench with  
the end that the (28) tube fits in upward".  
25. Remove the (20) O" ring from the (18) head assembly.  
26. Remove the four (21) machine screws from the (43) lower gland.  
27. Remove the (43) lower gland.  
34. Unscrew the (40) extension rod from the (26) valve rod by holding  
the (26) valve rod with adjustable type pliers and placing a wrench  
on the provided wrench flat at the top of (40) extension rod.  
35. Unscrew the (52) piston rod from (22) adapter, using wrench flats on  
(52) piston rod. Remove (26) valve rod from (52) piston rod.  
NOTE: Caution should be exercised so as not to mar or damage the finĆ  
ish on (40) extension rod or (52) piston rod.  
36. Remove (25) nut, (23) piston assembly and (24) O" ring from (22)  
adapter.  
28. Remove the (44) washer and (15 and 45) O" rings from the (43) lowĆ  
er gland.  
6564XĆX  
PAGE 5 OF 8  
 
13. Fill the area between the lips of (23) piston assembly with grease,  
then insert into the bottom of the (27) air cylinder (see figure 3).  
14. Push the (23) piston assembly to the top of the (27) air cylinder.  
15. Thoroughly grease and install the (45 and 20) O" rings into the (18)  
head assembly.  
16. Thoroughly grease the two (17) O" rings and install one in the (30)  
air motor base assembly. Install the other in the (18) head assembly.  
17. Press the (28) tube into the counterbored hole in the (30) air motor  
base assembly.  
18. Push the (40) extension rod thru the (45) O" ring in the base of the  
(18) head assembly.  
19. Press the (18) head assembly down until the (27) air cylinder and  
(28) tube are seated in the (18) head assembly.  
20. Insert the four (46) bolts down thru the holes in the flanges of the (18)  
head assembly and the (30) air motor base assembly.  
21. Screw the four (50) nuts on the four (46) bolts. Alternately and evenly  
tighten the nuts.  
22. Thoroughly grease and install the (19) U" cup in the (42) piston  
adapter, with the lips of the (19) U" cup down toward the thick flange  
on the (42) piston adapter.  
23. Thoroughly grease and install the (39 and 15) O" rings in the (37)  
upper gland.  
24. Bend the (38) seal in a heart shape and install in the (37) upper gland  
inside the (39) O" ring (see figure 6).  
REASSEMBLY OF AIR MOTOR  
NOTE: ALL THREADS ARE RIGHT HAND.  
Apply grease to all O" rings, U" cups and other rubber goods when  
installing.  
1. Slip the (24) O" ring on the (22) adapter, clean with solvent and apĆ  
ply Loctite 271 to the external threads of the (22) adapter. Assemble  
the (22) adapter and (25) nut to the (23) piston assembly and tighten  
to 160 Ć 180 ft lbs.  
2. Put the threaded end of the (26) valve rod thru the hole in the (22)  
adapter, with the machined shoulder" end of the (26) valve rod on  
the threaded side of the (22) adapter.  
3. While holding the (26) valve rod below the threads with locking pliĆ  
ers, clean with solvent and apply Loctite 271 to the threads and atĆ  
tach the (40) extension rod, using the provided wrench flats.  
4. Place the machined shoulder" end of the (26) valve rod into the hole  
in the end of the (52) piston rod and assemble (52) piston rod to (22)  
adapter, tightening using a wrench on flats provided.  
5. Thoroughly grease and install the (20) O" ring in the (30) air motor  
base assembly.  
6. Grease and place the (51) washer and (49) U" cup into the (30) air  
motor base assembly. Place the (48) guide washer and (47) retainĆ  
ing ring in the (30) air motor base assembly.  
7. Grease and install (15) O" ring on the (43) lower gland.  
8. Grease the bore in the (18) head assembly and insert the (43) lower  
gland into the bore of the (18) head assembly, using a twisting moĆ  
tion.  
9. Align the screw holes in the (43) lower gland and (18) head assembly.  
10. Secure the (43) lower gland to the (18) head assembly using four  
(21) machine screws.  
11. Put the (52) piston rod thru the (49) U" cup in the (30) air motor base  
assembly, being careful not to damage the U" cup.  
12. Thoroughly grease the inside of the (27) air cylinder.  
SEAL FREE FORM  
SEAL COLLAPSED FORM  
PUSH SIDES IN, AS SHOWN, THEN SLIDE INTO BORE AND POSIĆ  
TION SEAL IN GROOVE.  
27 CYLINDER (APPLY  
GREASE THROUGHOUT  
INSIDE)  
FIGURE 6  
25. Grease and carefully push the (31) valve piston into the (37) upper  
gland to size the (38) seal, then remove (see figure 7 below).  
15 ``O" RING  
39 ``O" RING  
23 PISTON  
(APPLY GREASE  
AROUND EDGE)  
38 SEAL  
DIRECTION FOR SIZING  
31 VALVE PISTON  
37 UPPER GLAND  
52 PISTON ROD  
FIGURE 7  
26. Place the (44) washer over the (40) extension rod.  
27. Pull the (40) extension rod up and grasp with two fingers (see figure 8).  
28. Place the 90350 installation tool over the (40) extension rod, with the  
turned diameter down and the chamfer up.  
29. Fit the turned diameter of the 90350 installation tool into the bore in  
the bottom of the (18) head assembly.  
30. Place the (42) piston adapter down over the (40) extension rod, with  
the threads up.  
31. Insert the (36) washer into the groove in the top of the (40) extension  
rod.  
FIGURE 5  
PAGE 6 OF 8  
6564XĆX  
 
42. Thoroughly grease and insert the (14) gasket and the (11) valve  
plate and pin assembly between the (13) valve insert and the (18)  
head assembly, with the two pins in the (11) valve plate and pin asĆ  
sembly up (see figures 2 and 9).  
43. Hook the round coils in the (12) insert spring assembly over the pins  
in the (11) valve plate and pin assembly (see figure 9).  
44. Hook the bottoms of the (12) insert spring assembly into the holes on  
the side of the (11) valve plate and pin assembly.  
36 WASHER GROOVE  
40 EXTENSION ROD  
45. Insert the (9) valve guide against the face of the (11) valve plate and  
pin assembly. The legs of the (9) valve guide should be down, with  
the leg having the threaded hole the farthest from the bottom toward  
the air inlet in the (18) head assembly.  
46. Insert and tighten across corners of eight (4) machine screws and  
eight (5) washers (see figures 1 and 9).  
47. Thoroughly grease and install the (10) gasket in the (8) air motor  
cap.  
48. Place the (8) air motor cap on the (18) head assembly and secure  
with the six (3) screws (see figure 2).  
49. Place the (2) deflector on exhaust port of the (18) head assembly,  
with the opening down, and secure with four (1) machine screws  
(see figure 2).  
FIGURE 8  
32. Pull the (42) piston adapter up around the (36) washer.  
33. Place the (16) washer over the (40) extension rod and into the (42)  
piston adapter.  
34. Clean with solvent and put Loctite 271 on the threads of the (31)  
valve piston. Screw the (31) valve piston into the (42) piston adapter  
and tighten (see figure 3).  
35. Push the assembled (42) piston adapter and (31) valve piston down  
thru the 90350 installation tool until they bottom.  
36. Remove the 90350 installation tool.  
37. Install the (37) upper gland over the (31) valve piston and push  
down, being careful to retain the (38) seal in the O" ring groove.  
38. Align the two bolt holes and secure the (37) upper gland to the (18)  
head assembly with the two (6) machine screws and two (7) lock  
washers (see figure 9).  
39. Insert the (12) insert spring assembly in the (18) head assembly,  
with the hooks down and the nylon roller toward the (31) valve piston  
(see figures 2 and 9).  
40. Thoroughly grease and insert the (34) pilot insert, two (35) valve  
guides, (33) valve plate and (32) gasket into the (18) head assembly  
(see figure 9).  
4 SCREW (8)  
5 WASHER (8)  
32 GASKET  
33 VALVE PLATE  
35 VALVE GUIDE (2)  
37 UPPER GLAND  
6 SCREW (2)  
7 LOCK WASHER (2)  
12 SPRING ASS'Y  
9 VALVE GUIDE  
11 VALVE PLATE  
14 GASKET  
18 HEAD ASSEMBLY  
FIGURE 9  
41. Thoroughly grease and insert the (13) valve insert into the (18) head  
assembly (see figure 2).  
TROUBLE SHOOTING  
PROBLEM  
Air leakage out of main exhaust.  
CAUSE  
PROBLEM  
Continual air leakage out of bleeder hole in (18) head assembly.  
CAUSE  
Worn (13) valve insert.  
REMEDY  
Replace (13) valve insert.  
CAUSE  
Worn (15) O" ring or (38) seal.  
REMEDY  
Replace (15) O" ring and (38) seal.  
Worn (11) valve plate and pin assembly.  
REMEDY  
Replace (11) valve plate and pin assembly.  
CAUSE  
PROBLEM  
Air leakage around (52) piston rod.  
CAUSE  
Worn (49) U" cup.  
Damaged (23) piston assembly.  
REMEDY  
Replace (23) piston assembly.  
REMEDY  
Replace (49) U" cup.  
6564XĆX  
PAGE 7 OF 8  
 
65662 AIR MOTOR PISTON ROD & BASE  
Y325-210 “O” Ring  
90108-1 Piston Rod  
93310 Bushing  
93311 Retainer  
65868 Air Motor Base  
Ass’y. (Stub)  
93312 Guide  
93313 Plate  
Y6-66-C  
Screw (4 req’d)  
Y14-616-C  
Lock Washer (4 req’d)  
ITEM 52 PISTON ROD END VARIETY  
90108-1 Piston Rod  
90108-2 Piston Rod  
66628 Piston Rod  
90082 Piston Rod  
P/N 97999Ć174  
6564XĆX  
PAGE 8 OF 8  
 

InFocus Flat Panel Television 50md10 User Manual
Intel Computer Hardware 4112 User Manual
Interact TV Baby Toy INS 50400 100409 US User Manual
Ironman Fitness Home Gym Aeros User Manual
Kenmore Washer 26832 User Manual
Keys Fitness Home Gym KF FI User Manual
Kodak Film Camera D 32 User Manual
KOI Portable Speaker Professional Powered Mini Monitor Speaker System User Manual
Konftel Conference Phone 60W User Manual
Korg Electronic Keyboard LE 76 User Manual