Ingersoll Rand Home Theater Server 613201 2 C User Manual

613201-2-C  
OPERATOR’S MANUAL  
RELEASED: 12-13-83  
INCLUDING INSTALLATION & OPERATION  
REVISED:  
(REV. D)  
5-13-10  
ALSO INCLUDE MANUALS 66610X-X-C (97999-100) & 67144 (97999-953)  
613201-2-C Tire Fill System  
Utilizing the Aro 1” Metallic Diaphragm Pump  
(1:1 Ratio - Calcium Chloride Compatible)  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT.  
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
SERVICE KITS  
613201-2-C TIRE FILL SYSTEM  
Use only genuine AROR replacement parts to assure compatible  
67144  
pressure rating and longest service life.  
i
637118-C for Diaphragm Pump Air Section repair.  
637119-41-C for Diaphragm Pump Fluid Section repair.  
GENERAL DESCRIPTION  
Operator’s Manual 66610X-X-C should be used for General Informa-  
tion, Installation, Operation, and Maintenance.  
This pump system has been designed for the purpose of evacuating  
and filling tires with calcium chloride ballast solution.  
It utilizes the 67144 1” Metallic Diaphragm Pump which features an  
Aluminum body and fluid manifolds, neoprene diaphragms and PTFE  
balls for pumping the corrosive calcium chloride ballast solution. The  
diaphragm pump has a 1:1 ratio which means the fluid outlet pressure  
will beapproximately equal to theavailable airinlet pressure. Although  
the pump is capable of high volume delivery (upwards of 25 GPM at  
100 PSI) filling and evacuating times will take longer due to the small  
restricting diameter of the tire valve.  
FIGURE 1  
SAFETY PRECAUTIONS  
INSTALLATION - SET UP  
The operator should make certain adequate air supply is available to  
the pump, be cautious of long air lines, restrictions or other effects on  
the air inlet pressure.  
Assemblethehose/ strainerandgunassemblytothepump(seefigure  
3) as shown. Be certain hoses are connected to proper sides of the si-  
phon valve.  
Z Read and heed all Warnings, Cautions, and Safety Precau-  
tions before operating this pump.  
WARNING DO NOT EXCEED MAXIMUM INLET AIR PRES-  
SURE OF120 PSI (8 BAR). Operating pumpat higherpressure  
can cause pump damage.  
WARNING HAZARDOUS PRESSURE. Can result inserious  
injury or property damage. Do not service or clean pump,  
hoses or dispensing valve while the system is pressurized.  
CAUTION Be certain all operators of this equipment have  
beentrainedforsafeworkingpractices, understandit’slimita-  
tions, and wear safety goggles / equipment when required.  
INGERSOLL RAND COMPANY LTD  
209 NORTH MAIN STREET – BRYAN, OHIO 43506  
(800) 495-0276 FAX (800) 892-6276  
CCN 81380057  
© 2010  
 
613201-2-C TIRE FILL SYSTEM  
GROUND LUG  
2
3
1
LEVER POSITION  
FIGURE 3  
613201-2-C PARTS LIST  
ITEM DESCRIPTION (Size in inches)  
(QTY) PART NO.  
ITEM DESCRIPTION (Size in inches)  
10 Fitting (3/4)  
(QTY) PART NO.  
1
2
3
4
5
6
7
8
9
Gauge  
(1)  
(3)  
(1)  
(1)  
(1)  
(1)  
(2)  
(2)  
(1)  
73338  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(1)  
(2)  
(1)  
Y43-135  
Y45-207  
1950  
Reducing Bushing (1 x 3/4)  
Nipple (3/4 x 4)  
Elbow (3/4)  
Y45-213  
Y44-345  
Y43-105  
60155  
11 Bushing (3/4 x 1/4)  
12 Nipple  
13 Union  
75364  
Control Valve Assembly  
Nipple (3/4)  
14 Check Valve (Regulator)  
15 Connector (3/4 x 1/2)  
16 Material Strainer  
17 Hose Assembly (10 Ft)  
Gun Assembly (See Fig 2)  
104104-NS2  
Y167-14  
79198  
Y27-25  
76958  
Insert  
Clamp  
61204-1  
72255-8-H  
622651-10  
66239  
Tubing  
613201-2-C  
PAGE 3 OF 4  
 
PN 97999-441  
613201-2-C  
PAGE 4 OF 4  
 

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