Ingersoll Rand Patio Heater 651747 X B User Manual

651747-X-B  
OPERATOR’S MANUAL  
RELEASED: 6-28-92  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
REVISED:  
(REV. G)  
7-16-01  
STAINLESS STEEL FLUID HEATER  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT  
.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
FLUID HEATER DATA  
DIMENSIONAL DATA  
Models . . . . . . . . . . . . . . . . . . . . . . . . . 651747ĆXĆB  
Wetted Parts Material . . . . . . . . . . . . . . Stainless Steel  
651747ĆXĆB FLUID HEATER  
Volts AC  
651747Ć1ĆB . . . . . . . . . . . . 120  
651747Ć2ĆB . . . . . . . . . . . . 230 / 240  
651747Ć3ĆB . . . . . . . . . . . . 415 / 440  
651747Ć1ĆB . . . . . . . . . . . . 16.6  
651747Ć2ĆB . . . . . . . . . . . . 8.3  
651747Ć3ĆB . . . . . . . . . . . . 4.5  
7Ć1/2"  
(190.5 mm)  
Amperes  
7/8" (22.2 mm)  
4Ć3/4"  
(120.7 mm)  
4Ć3/16"  
(105.6 mm)  
1/2 Ć 14 N.P.T.F.  
Watts . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000  
Accuracy . . . . . . . . . . . . . . . . . . . . . . . . ±3Ć1/2_ F (1.9_ C)  
Temperature Rise Above Ambient . . . . . 100_ F (38_ C)  
Recovery Rate per Hour . . . . . . . . . . . . 15 gallons (56.8 liters)  
Maximum Working Pressure . . . . . . . . . 5000 p.s.i. (35 MPa)  
Maximum Temperature Range . . . . . . . 60 Ć 2 50_ F (16 Ć 12 1_ C)  
Surface Temperature Code . . . . . . . . . . T3 (392_ F / 2 00_ C)  
Fluid Passage Diameter . . . . . . . . . . . . 0.370" (9.4 mm)  
Fluid Passage Length . . . . . . . . . . . . . . 91.7" (232.9 cm)  
Mounting holes (hidden)  
Thermometer - Do not overĆ  
tighten. For orientation only.  
1/2 Ć 14 N.P.T.F. (Outlet)  
16Ć1/16"  
(408.0 mm)  
3
Fluid Passage Volume . . . . . . . . . . . . . . 9.86 in. (0.162lit.)  
Inlet / Outlet Port Size (female) . . . . . . . 1/2Ć 14 N.P.T.F. Ć 1  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 18 lbs (8.2kg)  
3Ć3/4"  
(95.3 mm)  
8Ć13/16"  
(223.8 mm)  
GENERAL DESCRIPTION  
The Aro stainless steel fluid heater models are wired for 120, 230 / 240  
and 415 / 440 volt AC applications. The heating element is a 2000 watt  
cartridge type and is thermostatically controlled. The wiring, heating  
element and thermostat are protected by a preset heat limiter.  
The thermostat is adjustable up to 250_ F (121_ C). The heater is off  
when the thermostat knob is turned counterclockwise as far as posĆ  
sible. The heater will not switch on until the knob is rotated to at least  
ambient room temperature.  
Fluid heaters have been tested in a water solution. Some of this fluid  
may be left within the heater, therefore flush out this fluid with a solvent  
compatible with the material to be pumped.  
This unit utilizes an explosionĆproof electrical section and internally  
spiraling material section. The material enters the base under line  
pressure from the pump and is heated and delivered thru to the maĆ  
terial outlet at the top.  
1/2 Ć 14 N.P.T.F. (Inlet)  
R
FIGURE 1  
OPERATING PRECAUTIONS  
Heed all warnings.  
WARNING Do not exceed 5000 p.s.i. (35 MPa) maximum.  
WARNING HIGH PRESSURE DEVICE. Improper usage of  
this equipment could result in serious injury. The possibility of  
injection into the flesh is a potential hazard. Never allow any  
part of the human body to come in front of, or in direct contact  
with, the material outlet. An injection injury can be serious. If  
injection should occur, contact a qualified physician for immeĆ  
diate treatment.  
This unit is CSA certified for Class I, Division 1, Group D, HazardĆ  
ous Locations, Temperature Code (identification number) T3.  
Two or more paint heaters may be coupled together by plumbing  
the material outlet of the first heater to the material inlet of the next,  
etc. However, the distance of piping run between the units should  
be limited to no more than three feet (see figure 4, page 4).  
CAUTION Electrical supply power to the heater must be off  
during flushing operation.  
CAUTION Use only genuine Aro replacement parts to asĆ  
sure compatible pressure rating and longest service life.  
TYPICAL INSTALLATION  
The heater inlet and outlet should be plumbed (up flow) as shown (see  
figure 4, page 4), to minimize chances of trapped air inside the heater. If  
the inlet and outlet are reversed (down flow), the temperature rise will  
be different.  
INGERSOLL-RAND COMPANY  
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506Ć0151  
&
(419) 636-4242  
D
FAX (419) 633-1674  
E2001 D PRINTED IN U.S.A.  
 
PARTS LIST / 651747-X-B  
A
B
QTY  
15  
13 9, 8 D  
1
3
2 H  
ITEM DESCRIPTION (Size in inches)  
PART NO.  
: 1 14 Gauge Wire (12" long, black)  
(1) 78140ĆXXXĆX  
(6) Y99Ć678  
(1) 78141ĆXXXĆX  
(1) Y76Ć103ĆC  
(1) 78143  
2
Cap Screw (3/8" Ć 16 x 7/8")  
: 3 14 Gauge Wire (12" long, red)  
4
Machine Screw (#10 Ć 24 x 1/4")  
36  
5
Ring Terminal  
: 6 14 Gauge Wire (7" long, green)  
(1) 78142ĆXXXĆX  
(1) Y227Ć5ĆL  
(4) Y8Ć468ĆC  
(4) Y22Ć6ĆC  
(2) 92932  
7
8
9
Pipe Plug (1/2 Ć 14 P.T.F.)  
Machine Screw (#6 Ć 32 x 5/8")  
Nut (#6 Ć 32)  
5
6
35  
10 Terminal Block  
11 Lockwasher (#6)  
12 Machine Screw (#6 Ć 32 x 1/4")  
13 Mounting Plate  
14 Thermometer (0_ Ć 250_ F)  
15 Site Ring  
7
14  
11, 12 10  
(4) Y1Ć6  
A
B
(4) Y8Ć463ĆC  
(1) 93583Ć1  
(1) 91696  
17  
18  
20  
19 V  
(1) 93588Ć1  
(1) 29664  
16 Retaining Ring  
17 Adjusting Knob  
18 Screw  
16  
(1) 93586Ć1  
(1) 93585Ć1  
(1) 93584Ć1  
(1) 93587Ć1  
(1) 93590Ć1  
(1) 92974  
4
21  
19 Cap  
29  
28  
20 Cover  
1Ć11/16"  
(42.9 mm)  
21 Housing  
22 Fluid Track  
23 Cutoff Assembly  
24 Heater Cartridge Assembly (+10% / Ć5%)  
(1) 66834Ć1  
27  
Mounting Holes (2)  
5/16 Ć 18 UNC Ć2B  
1/2" (12.7 mm) deep  
H 26  
22  
651747Ć1ĆB  
651747Ć2ĆB  
651747Ć3ĆB  
(120 volt AC, 6.84 Ohms)  
(1) 66751Ć1  
(1) 66751Ć2  
(1) 66751Ć3  
(1) Y17Ć53  
(3) Y99Ć63  
(1) 93589Ć1  
(230 / 240 volt AC, 27.36 Ohms)  
(415 / 440 volt AC, 91.96 Ohms)  
``B"  
23  
25 Pipe Plug (1/2 Ć 14 N.P.T.)  
26 Cap Screw (3/8" Ć 16 x 1Ć1/4")  
27 Retaining Ring  
(ref.) 1  
5
6
7
8
(ref.) 3  
(ref.) 6  
28 Indicator Lamp models 651747Ć1ĆB (120 volt AC) (1) 93591Ć1  
models 651747Ć2ĆB (220 volt AC) (1) 93591Ć3  
models 651747Ć3ĆB (440 volt AC) (1) 93591Ć5  
View B Ć B  
`
29 Thermostat (60_ Ć 250_ F) (20 amp. / 480 volt AC) (1) 92972  
32  
31  
30  
30 Terminal  
: 31 14 Gauge Wire (6" long, black)  
32 Terminal  
(5) 78035  
(2) 78140ĆXXXĆX  
(2) 78143  
33  
34  
1
2
3
4
33 Terminal  
(2) 78034Ć1  
(2) 78031  
s 24  
34 Terminal  
35 Label  
(1) 91081  
``C"  
25  
View A Ć A  
36 Mounting Plate  
(1) 95634  
: Available in bulk rolls only.  
(24) Heater Cartridge  
FIGURE 2  
(28) Indicator Lamp  
``B" Outlet (1/2Ć 14 N.P.T.F. Ć 1)  
``C" Inlet (1/2Ć 14 N.P.T.F. Ć 1)  
(6) Green  
8
(23) Cutoff Assembly  
(29) Thermostat  
4
7
6
3
H
(2 and 26) Torque to 10 Ć 12 ft lbs (13.6 Ć 16.3 Nm).  
(8) Apply Loctite 242 to threads.  
(19) Apply Nickel antiĆseize to threads.  
(24) Apply Watt Lube.  
(3) Red  
2
D
Input Line  
(1) Black  
V
5
1
s
` Apply Dow Corning 340 Silicone Heat Sink Compound.  
Wiring Schematic  
FIGURE 3  
651747ĆXĆB  
PAGE 3 OF4  
 
TROUBLE SHOOTING  
Fluid heater will not produce heat.  
No current to the heater unit.  
Check the main power switch.  
Check the power supply fuse, etc.  
Damaged thermostat.  
Correct the wiring.  
Material buildĆup inside the heater.  
Clean the fluid heater and material lines.  
Inadequate material flow.  
Material buildĆup inside the heater.  
Replace the thermostat.  
The heat limiter is burned out.  
Clean the fluid heater and material lines.  
Replace the heat limiter.  
The heat element is burned out.  
Replace the heater cartridge element.  
TYPICAL INSTALLATION  
TYPICALSINGLE HEATER  
TYPICAL DUAL HEATER  
The temperature of the material is too low.  
The voltage to the heater is too low.  
Correct the wiring.  
``C"  
The thermostat is damaged.  
``C"  
Replace the thermostat.  
The thermostat setting is wrong.  
Adjust the thermostat.  
``A"  
``A"  
Material buildĆup inside the heater.  
Clean the fluid heater and material lines.  
The material flow is too fast.  
Reduce the material flow.  
``B"  
``B"  
The temperature of the material is too high.  
The thermostat is damaged.  
Replace the thermostat.  
``A" = Material Outlet  
``B" = Material Inlet  
``C" = Power In  
Wrong setting on the thermostat.  
Reset the thermostat.  
FIGURE 4  
The heater takes too long to heat the material.  
The voltage is too low.  
ACCESSORIES  
66258 Mounting Bracket Assembly  
6" (152.4 mm)  
11/16" (17.5 mm)  
2Ć1/4"  
(57.2mm)  
1Ć11/16"  
(42.9 mm)  
3/8" dia. (9.5 mm) 6x  
FIGURE 5  
PN 97999Ć557  
651747ĆXĆB  
PAGE 4 OF4  
 

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