Intelligent Motion Systems Home Safety Product MDM17Plus User Manual

TM  
Excellence in Motion  
TM  
17  
MICROSTEPPING  
FEATURES  
DESCRIPTION  
• Highly Integrated Microstepping Driver  
and NEMA 17 High Torque 1.8°  
Brushless Step Motor  
• Advanced 2nd Generation Current  
Control for Exceptional Performance and  
Smoothness  
• Single Supply: +12 to +48 VDC  
• Cost Effective  
• Extremely Compact  
The MDrive17Plus Microstepping high  
torque integrated motor and step and  
direction driver is ideal for designers who  
want the simplicity of a motor with on-  
board electronics. The integrated electron-  
unit with 19-pin M23 circular connector  
meets IP65 specications.1  
The versatile MDrive17Plus Microstep-  
ping is available in multiple congurations  
ics of the MDrive17Plus eliminate the need to t various system needs. Rotary motor  
to run motor cabling through the machine,  
reducing the potential for problems due to  
electrical noise.  
versions come in three lengths and may in-  
clude an encoder, control knob, planetary  
gearbox or linear slide. Long life Acme  
screw linear actuators** are also available.  
The unsurpassed smoothness and per-  
formance delivered by the MDrive17Plus  
Microstepping are achieved through IMS's  
advanced 2nd generation current con-  
trol. By applying innovative techniques  
to control current ow through the motor,  
resonance is signicantly dampened over  
the entire speed range and audible noise  
is reduced.  
• 20 Microstep Resolutions up to  
51,200 Steps Per Rev Including:  
Degrees, Metric, Arc Minutes  
• Optically Isolated Input Options:  
- Universal +5 to +24 VDC Signals,  
Sourcing or Sinking  
- Differential +5 VDC Signals  
• Automatic Current Reduction  
• Congurable:  
- Motor Run/Hold Current  
- Motor Direction vs. Direction Input  
- Microstep Resolution  
- Clock Type: Step and Direction,  
Quadrature, Step Up and Step Down,  
Clockwise and Counterclockwise  
- Programmable Digital Filtering for  
Clock and Direction Inputs  
Numerous connector styles give you  
choices for the best t and features. Select  
from 12.0” (30.5cm) ying leads, pluggable  
terminal strip, locking wire crimp connec-  
tors1, and M23 circular connectors on IP65  
sealed versions1.  
MDrivePlus connectivity has never been  
easier with options ranging from all-inclu-  
sive QuickStart Kits to individual inter-  
facing cables and mating connector kits  
to build your own cables. See pg 5.  
The MDrive17Plus accepts a broad input  
voltage range from +12 to +48 VDC, deliv-  
ering enhanced performance and speed.  
Oversized input capacitors are used to  
minimize power line surges, reducing  
problems that can occur with long runs  
and multiple drive systems. An extended  
operating range of –40° to +85°C provides  
long life, trouble free service in demanding  
environments.  
The MDrive17Plus is a compact, powerful  
and cost effective motion control solution  
that will reduce system cost, design and  
assembly time for a large range  
• Available Options:  
of brushless step motor applications.  
- Long Life Linear Actuators**  
- Encoder: External Optical or  
Internal Magnetic  
- Integrated Planetary Gearbox  
- Control Knob for Manual Positioning  
- Linear Slide  
- IP65 Sealed Conguration with  
M23 Circular Connector  
• 3 Rotary Motor Lengths Available  
CONFIGURING  
The MDrive17Plus uses a NEMA 17 frame  
size high torque brushless step motor  
integrated with a microstepping driver,  
and accepts up to 20 resolution settings  
from full to 256 microsteps per full step,  
including: degrees, metric and arc minutes.  
These settings may be changed on-the-y  
or downloaded and stored in nonvolatile  
memory with the use of a simple GUI  
which is provided. This eliminates the need  
for external switches or resistors. Param-  
eters are changed via an SPI port.  
The IMS Motor Interface software is an  
easy to install and use GUI for conguring  
the MDrive17Plus from a computer's USB  
port. GUI access is via the IMS SPI Motor  
• Setup Parameters May Be Switched  
On-The-Fly  
The IMS SPI Motor Interface features:  
• Easy installation.  
• Automatic detection of MDrive version  
and communication conguration.  
• Will not set out-of-range values.  
• Tool-tips display valid range  
setting for each option.  
• Interface Options:  
- Pluggable Locking Wire Crimp1  
- Pluggable Terminal Strip  
- 12.0” (30.5cm) Flying Leads  
For use in environments where exposure  
to chemical, dust and liquids may occur,  
a sealed MDrive17Plus-65 Microstepping  
• Graphical User Interface (GUI) for Quick  
and Easy Parameter Setup  
• Simple screen interfaces.  
**Consult Factory for Availability.  
1Not available with Differential Input option.  
 
MOTOR PERFORMANCE — Speed-Torque  
Single Length Rotary Motor  
Double Length Rotary Motor  
Triple Length Rotary Motor  
60  
50  
42  
35  
28  
21  
60  
50  
42  
35  
28  
60  
50  
42  
35  
28  
21  
40  
30  
20  
40  
30  
20  
40  
30  
21  
14  
7
14  
7
20  
14  
7
24 VDC  
48 VDC  
24 VDC  
48 VDC  
24 VDC  
48 VDC  
10  
0
10  
10  
0
0
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
5000  
6000  
7000  
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
5000  
(1200) (1500)  
6000  
7000  
(1800) (2100)  
0
1000  
(300)  
2000  
(600)  
3000  
(900)  
4000  
5000  
(1200) (1500)  
6000  
7000  
(1800) (2100)  
(1200) (1500)  
(1800) (2100)  
Speed in Full Steps per Second (RPM)  
Speed in Full Steps per Second (RPM)  
Speed in Full Steps per Second (RPM)  
WIRE/PIN ASSIGNMENTS — MDrive17Plus Microstepping  
Plus  
Plus-65 (sealed)  
P1: I/O, POWER & COMM CONNECTOR  
P1: I/O & POWER CONNECTOR  
M23 Circular  
Function  
Pluggable  
Terminal  
Strip  
Flying  
Leads  
Pluggable  
Locking Wire  
Crimp**  
Function  
(Male)  
Differential Input  
Universal Input  
Wire Colors  
Pin 1  
Pin 2  
Pin 6  
Pin 8  
Pin 9  
Pin 10  
Pin 11  
Pin 12  
Pin 13  
Pin 16  
Pin 17  
Pin 18  
Pin 19  
Optocoupler Reference  
Enable Input  
+V (+12 to +48 VDC)  
SPI Master Out – Slave In  
SPI Chip Select  
+5 VDC Output  
Communications Ground  
Shell Connect  
CW/CCW Direction Input  
SPI Clock  
SPI Master In – Slave Out  
Step Clock Input  
Clockwise/Counterclockwise  
Pin 1  
Pin 2  
Pin 3  
Pin 4  
Pin 5  
Pin 6  
Pin 7  
White  
Orange  
Blue  
Brown  
Black  
Red  
Pin 3  
Optocoupler Reference  
No Connect  
CW +  
No Connect  
CW –  
CCW –  
CCW +  
Pin 4  
Pin 6  
Pin 5  
Pin 1  
Pin 2  
Pin 7  
Pin 8  
Pin 9  
Pin 10  
Pin 11  
Pin 12  
Step Clock Input  
CW/CCW Direction Input  
Enable Input  
Power Ground  
Power Ground  
+V (+12 to +48 VDC)  
+V (+12 to +48 VDC)  
+5 VDC Output  
SPI Clock  
12-pin pluggable  
locking wire crimp  
Communications Ground  
SPI Master Out – Slave In  
SPI Chip Select  
connector not available  
with Differential Input.  
Power Ground  
SPI Master In – Slave Out  
Pins below are No Connect unless populated for encoder option.  
Optional Internal Differential Encoder  
P2: COMM CONNECTOR (SPI)**  
Pin 3  
Pin 4  
Pin 5  
Pin 7  
Pin 14  
Pin 15  
Index +  
Channel B +  
Channel B –  
Channel A +  
Index –  
10-Pin IDC  
Function  
No Connect  
No Connect  
No Connect  
SPI Chip Select  
Pin 1  
Pin 2  
Pin 3  
Pin 4  
Pin 5  
Pin 6  
Pin 7  
Pin 8  
Pin 9  
Pin 10  
Channel A –  
Communications Ground  
+5 VDC Output  
SPI Master Out – Slave In  
SPI Clock  
No Connect  
SPI Master In – Slave Out  
**The 12-Pin Pluggable Locking Wire Crimp connector at P1 eliminates the P2 connector.  
P4: OPTIONAL INTERNAL DIFFERENTIAL ENCODER  
10-Pin Wire Crimp  
Pin 1  
Function  
Ground  
Pin 2  
Pin 3  
Pin 4  
Pin 5  
Channel A +  
Channel A –  
Channel B +  
Channel B –  
Index +  
Pin 6  
Pin 7  
Index –  
Pin 8  
Pin 9  
No Connect  
No Connect  
No Connect  
Pin 10  
An optional encoder cable is available.  
MDrive17Plus Microstepping REV060208  
3
 
MECHANICAL SPECIFICATIONS  
Dimensions in Inches (mm)  
MDrive17Plus Microstepping  
1.19  
(30.2)  
Connector  
Option  
P1  
0.94 ±0.02  
(23.9 ±0.5)  
0.08  
(2.0)  
4X M3x0.5 THREAD  
x0.15 MIN DEEP  
0.59 ±0.02  
(15.0 ±0.5)  
Ø 0.1968 +0/-0.0005  
(Ø 4.999 +0/-0.013)  
0.20  
(5.0)  
Ø 0.866 +0/-0.002  
(Ø 21.996 +0/-0.051)  
2.30  
(58.3)  
P4  
P2  
1.220 ±0.004 SQ.  
(31.0 ±0.1 SQ.)  
0.177 ±0.002  
(4.49 ±0.05)  
1.68 SQ.  
(42.7 SQ.)  
L
MAX  
L
MAX2  
P1 Connector Options  
I/O & Power  
I/O & Power  
I/O, Power & Comm  
MDrive Lengths Inches (mm)  
0.44  
(11.2)  
0.36  
(9.1)  
12.00  
(304.8  
+1.0/-0.0  
L
L
MAX2  
MAX  
+25.4/-0.0)  
SINGLE SHAFT,  
INTERNAL ENCODER,  
or LINEAR ACTUATOR  
2.20 (55.9)  
CONTROL KNOB or  
Motor  
Length  
EXTERNAL ENCODER  
P1  
P1  
P1  
2.79 (70.9)  
3.02 (76.7)  
3.37 (85.6)  
Single  
Double  
Triple  
Differential  
Encoder*  
2.43 (61.7)  
2.77 (70.4)  
Flying Leads  
7-Pin Pluggable Clamp  
Type Terminal Strip  
12-Pin Pluggable  
Locking Wire Crimp**  
2.04*  
(51.8)  
P2 Connector Options  
L
Options  
P4 Option  
MAX2  
Single-End  
Encoder  
Comm  
Internal Encoder  
P2  
P2  
1.42  
(36.1)  
Internal Encoder  
Ø 0.97  
(Ø 24.6)  
P4  
.
1.20  
(30.4)  
.
1.22*  
(31.0)  
Control Knob  
External Encoder  
10-Pin IDC  
No Connector**  
10-Pin Pluggable  
Locking Wire Crimp  
**12-Pin Pluggable Locking Wire Crimp connector at P1 eliminates the P2 connector.  
MDrive17Plus-65 Microstepping (sealed)  
1.38  
(35.1)  
0.80  
(20.3)  
0.49  
(12.5)  
0.64  
(16.3)  
0.94 ±0.02  
(23.9 ±0.5)  
0.08  
(2.0)  
4X M3x0.5 THREAD  
x0.15 MIN DEEP  
0.59 ±0.02  
(15.0 ±0.5)  
2.792  
(70.9)  
Ø 0.866 +0/-0.002  
(Ø 21.996 +0/-0.051)  
P1  
1.220 ±0.004 SQ.  
(31.0 ±0.1 SQ.)  
1.161  
(29.5)  
0.177 ±0.002  
(4.49 ±0.05)  
Ø 0.1968 +0/-0.0020  
(Ø 4.999 +0/-0.051)  
1.69 SQ.  
(42.9 SQ.)  
L
MAX  
L
MAX2  
Connector  
Sealed MDrive Lengths Inches (mm)  
I/O, Power & Comm  
Motor  
L
L
MAX2  
MAX  
Length  
Single  
Double  
Triple  
Ø 0.87  
(Ø 22.1)  
2.39 (60.71)  
2.62 (66.55)  
2.96 (75.18)  
3.06 (77.72)  
3.29 (83.57)  
3.63 (92.20)  
19-Pin M23 (Male)  
4
MDrive17Plus Microstepping REV060208  
 
ORDER INFORMATION — MDrive17Plus Microstepping  
CONNCEOCNTNIVEITCYTING  
OPTIOONPSTIONS  
QuickStart Kit  
Linear Actuator**  
For rapid design verification, all-inclusive QuickStart Kits have com-  
The MDrive17Plus is offered with numerous linear actuator  
styles and options to satisfy a broad range of linear motion  
applications. Contact the factory for details or see:  
munication converter, prototype development cable(s), instructions  
and CD for MDrivePlus initial functional setup and system testing.  
Communication Converters  
Electrically isolated, in-line converters pre-wired with mating connec-  
tors to conveniently set/program communication parameters for a  
single MDrivePlus via a PC's USB port. Length 12.0' (3.6m).  
Mates to connector:  
External Encoder‡  
External optical encoders, single-end or differential, are of-  
fered factory-mounted with the MDrive17Plus. All encoders  
come with an index mark. Refer to the table below.  
10-Pin IDC ............................................MD-CC300-001  
12-Pin Wire Crimp.................................MD-CC303-001  
19-Pin M23 (sealed version).........................MD-CC301-001  
Line Count  
Single-End part#  
Differential part# EAL EBL ECL EWL EDL EHL EXL EJL  
Optional encoder cables are available. Order separately.  
Single-end Cable (12.0"/30.5cm).........ES-CABLE-2  
Differential Locking Cable (6.0'/1.8mm)...ED-CABLE-6  
100 200 250 256 400 500 512 1000 1024  
E1 E2 E3 EP E4 E5 EQ  
E6  
ER  
EYL  
Prototype Development Cables  
Speed test/development with pre-wired mating connectors that have  
flying leads other end. Length 10.0' (3.0m).  
Mates to connector:  
Internal Encoder  
12-Pin Wire Crimp.................................PD12-1434-FL3  
For IP65 sealed versions, single-ended cordsets are PVC jacketed  
with foil shield and unconnected drain wire. Length 13.0' (4.0m).  
19-Pin M23  
Internal differential magnetic encoders with index mark are  
available with regular and IP65 sealed versions.  
Line Count  
100 200 250 256 400 500 512 800 1000  
EJM  
Differential part# EAM EBM ECM EWM EDM EHM EXM EFM  
Straight Termination ..........................MD-CS100-000  
Right Angle Termination......................MD-CS101-000  
An optional encoder cable, mating to the regular version's 10-  
pin wire crimp connector, is available. Order separately.  
Internal Encoder Cable (6.0'/1.8mm) ...ED-CABLE-JST10  
Mating Connector Kits  
Use to build your own cables. Kit contains 5 mating shells with pins.  
Cable not supplied. Manufacturer's crimp tool recommended.  
Mates to connector:  
Control Knob‡  
The MDrive17Plus is available with a factory-mounted rear  
control knob for manual shaft positioning.  
12-Pin Wire Crimp.................................CK-03  
Kit contains 5 mating connectors that press fit onto ribbon cable.  
Cable not supplied.  
Planetary Gearbox  
Efficient, low maintenance planetary gearboxes are  
offered assembled with the MDrive17Plus. Refer to  
details and part numbers on the back cover.  
10-Pin IDC ............................................CK-01  
**Consult Factory for Availability.  
‡ Not Available with Sealed –65 Versions.  
Linear Slide  
Integrated linear slides are available factory installed for  
precision linear movement. Screw leads are 0.1", 0.2", 0.5"  
or 1.0" of travel per rev. Slides are 12.0" (30.5cm) to 36.0"  
(91.44cm) long. Contact factory for custom lengths. Refer  
to separate datasheet or web site for complete details.  
PART NUMBERING  
OPTIONS  
OPTION  
Linear  
K
MDM  
S
17 4 –  
Motor  
–L  
Actuator**  
Plus  
QuickStart Kit  
details above  
base version  
A = Single Length & Linear Actuator**  
B = Double Length  
C = Triple Length  
For complete product specifications, see:  
Input Version  
1 = Universal  
5 = Differential  
External  
E  
Encoder  
Refer to external encoder table above for line counts and part numbers.  
P1: I/O & Power  
F = 12" Flying Leads  
P = Pluggable Clamp  
Type Terminal Strip  
Example: MDM1PSD17A4–EHL adds an external 500-line count  
differential optical encoder with index mark to example #1.  
Not available with sealed –65 versions.  
C = 12-Pin Locking Wire Crimp  
(Includes I/O, Power & Comm)  
Not available with Differential  
Input Version  
Internal  
E  
P2: Communications  
Encoder  
D = SPI with 10-Pin IDC Connector  
Refer to internal encoder table above for line counts and part numbers.  
Z = None. Used with 12-Pin Locking Wire  
Crimp in Position P1, which includes  
Communications.  
Example: MDM1PSD17A4–ECM adds an internal 250-line count  
differential magnetic encoder with index mark to example #1.  
Control  
Example #1: Part Number MDM1PSD17A4 is an MDrive17Plus Microstepping  
with pluggable I/O & power interface, SPI communications with 10-pin IDC  
connector, and NEMA 17 single length motor.  
–N  
Knob  
Example: MDM1PSD17A4–N adds a rear control knob for manual  
positioning to example #1. Not available with sealed –65 versions.  
Planetary  
–G  
– F  
Gearbox  
OPTION  
K MDM2MSZ17  
4
Refer to gearbox page for complete  
table of ratios and part numbers.  
Optional NEMA Flange  
2
QuickStart Kit  
details above  
Plus -65  
Motor  
Example: MDM1PSD17A4–G1A2 adds a 1-stage planetary gearbox  
with 5.18:1 ratio to example #1. Add –F for optional NEMA flange.  
IP65 sealed  
A = Single Length  
B = Double Length  
C = Triple Length  
Linear  
Slide  
–R  
P1: I/O, Power & Communications  
19-Pin M23 Circular Connector  
Screw Lead  
Standard Screw Lengths  
(inches/rev)  
10", 12", 15", 18", 24" or 36"  
For Custom Lengths, Consult Factory  
A = 0.10” (2.54mm)  
B = 0.20” (5.08mm)  
C = 0.50” (12.7mm)  
D = 1.00” (25.4mm)  
NOTE: 10" lengths only with A or B leads.  
15" lengths only with A, B or C leads.  
36" lengths only with D leads.  
Example #2: Part Number MDM2MSZ17B4 is an MDrive17Plus-65 Microstepping  
sealed with IP65 rating, 19-pin M23 I/O, power and communications circular  
connector, and NEMA 17 double length motor.  
Example: MDM1PSD17A4–RA10 adds a Linear Slide with  
0.10" screw lead, 10" long to example #1.  
**Consult Factory for Availability.  
MDrive17Plus Microstepping REV060208  
5
 
MDRIVE17PLUS WITH PLANETARY GEARBOX  
The MDrive17Plus is available with a Planetary Gearbox option developed to increase torque at lower speeds, enable better inertia  
matching and produce ner positional resolutions. These efcient, low maintenance Planetary Gearbox come fully assembled with  
the MDrive and are offered in a large number of reduction ratios in 1-, 2- and 3-stage congurations. An optional NEMA Output  
Flange allows mounting the Planetary Gearbox to the load using a standard NEMA bolt circle. Planetary Gearbox may be combined  
with other MDrive17Plus options, however are unavailable with Linear Actuators.  
Ratios and Part Numbers  
Planetary Gearbox Parameters  
Planetary  
Gearbox  
Ratio  
Part  
Output Side with Ball Bearing  
(Rounded) Number**  
Permitted  
Output Torque Efficiency Backlash  
(oz-in/Nm)  
Gearbox Maximum  
Maximum Load  
(lb-force/N)  
Weight  
(oz/g)  
1-Stage  
1-Stage  
1-Stage  
3.71:1  
5.18:1  
6.75:1  
G1A1  
G1A2  
G1A3  
Radial  
Axial  
Gearbox with Flange  
1-STAGE  
2-STAGE  
3-STAGE  
425/3.0  
1062/7.5  
2124/15.0  
0.80  
0.75  
0.70  
0.80°  
0.85°  
0.90°  
36/160  
52/230  
11/50 14.3/406 14.8/420  
18/80 17.9/508 18.5/525  
2-Stage  
2-Stage  
2-Stage  
2-Stage  
2-Stage  
2-Stage  
2-Stage  
2-Stage  
2-Stage  
2-Stage  
13.73:1  
15.88:1  
18.37:1  
19.20:1  
22.21:1  
25.01:1  
26.85:1  
28.93:1  
34.98:1  
45.56:1  
G1A4  
G1A5  
G1A6  
G1A7  
G1A8  
G1A9  
G1B1  
G1B2  
G1B3  
G1B4  
67.5/300 25/110 18.5/525 22.2/630  
Planetary Gearbox for MDrive17Plus  
Dimensions in Inches (mm)  
*Gearbox without Flange  
Gearbox with Flange  
0.984*  
(25.0)  
or  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
3-Stage  
50.89:1  
58.86:1  
68.07:1  
71.16:1  
78.72:1  
92.70:1  
95.18:1  
99.51:1  
107.21:1  
115.08:1  
123.98:1  
129.62:1  
139.14:1  
149.90:1  
168.85:1  
181.25:1  
195.27:1  
236.10:1  
307.55:1  
G1B5  
G1B6  
G1B7  
G1B8  
G1B9  
G1C1  
G1C2  
G1C3  
G1C4  
G1C5  
G1C6  
G1C7  
G1C8  
G1C9  
G1D1  
G1D2  
G1D3  
G1D4  
G1D5  
M3 x 0.276 (7.0) Deep  
0.846  
(21.5)  
k1 ±0.02 (±0.5)  
M4 x 0.394 (10.0) Deep*  
M3 x 0.394 (10.0) Deep*  
1.20  
(30.5)  
0.08  
(2.0)  
Ø 1.26*  
(Ø 32.0)  
Ctrg.DIN 332-DM3  
Key DIN 6885-A-3x3x16mm  
Gearbox Lengths Inches (mm)  
Ø 1.417*  
(Ø 36.0)  
k1  
GEARBOX*  
2.736 (69.5)  
3.248 (82.5)  
3.76 (95.5)  
with FLANGE†  
2.858 (72.6)  
3.37 (85.6)  
1-Stage  
2-Stage  
3-Stage  
3.882 (98.6)  
**Include optional planetary gearbox by adding –G plus  
3 characters to the end of an MDrive part number.  
U.S.A. SALES OFFICES  
Eastern Region  
Tel. 862 208-9742 - Fax 973 661-1275  
Central Region  
IMS EUROPEAN SALES MANAGEMENT  
4 Quai Des Etroits  
69005 Lyon, France  
Tel. +33/4 7256 5113 - Fax +33/4 7838 1537  
Tel. 260 402-6016 - Fax 419 858-0375  
Western Region  
Tel. 602 578-7201  
IMS UK Ltd.  
Sanderson Centre, 15 Lees Lane  
Gosport, Hampshire PO12 3UL  
Tel. +44/0 2392-520775 - Fax +44/0 2392-502559  
IMS ASIA PACIFIC OFFICE  
30 Rafes Pl., 23-00 Caltex House, Singapore 048622  
Tel. +65/6233/6846 - Fax +65/6233/5044  
TECHNICAL SUPPORT  
Tel. +00 (1) 860 295-6102 - Fax +00 (1) 860 295-6107  
Intelligent Motion Systems, Inc.  
370 North Main Street, P.O. Box 457  
Marlborough, CT 06447 - U.S.A.  
Tel. +00 (1) 860 295-6102 - Fax +00 (1) 860 295-6107  
© Intelligent Motion Systems, Inc. All Rights Reserved.  
REV060208  
 

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