Miller Electric Welder Deltaweld Series User Manual

Issued April 2008 • Index No. DC/15  
MIG Welding  
Power Source  
Delta-Fab System  
Industrial Applications  
Delta-Fab  
Input Power 3-Phase, 230/460/575 V  
Rated Output  
24A Wire Feeder  
Heavy-to-Light Fabrication  
Input Power 24 VAC / 7A  
Electrode Wire Diameter Capacity  
Processes  
Quick  
375 A at 100% Duty Cycle  
450 A at 60% Duty Cycle  
.0233/32 in (0.08 – 2.4 mm)  
MIG (GMAW)  
with mild steel, flux cored,  
stainless steel, and  
aluminum wires  
Wire Speed 75 – 750 IPM (1.916.5 m/min)  
Remote Voltage Control Standard  
Weight 40 lb (18 kg)  
Specs  
Voltage 10 – 45 V  
Weight 374 lb (170 kg)  
®
The Power of Blue.  
NEW! MIG Power Source Solutions  
Run-in standard on 24A for better  
arc-starting performance on a variety  
of wires.  
See option and package  
descriptions on page 3.  
Material specific output studs  
provide the flexibility to produce the  
optimal arc characteristics for  
aluminum, stainless steel and all  
other materials.  
Four-Drive-Roll feeding system with  
independent tension control handles  
small and large diameter wires. (Drive  
rolls and guides ordered separately.)  
Line voltage compensation keeps  
welding parameters constant even  
when input voltages change 10%.  
Eliminates need to change welding  
parameters throughout the day.  
Large analog volt and ammeters for  
easy viewing.  
14-pin receptacle provides quick,  
direct connection to wire feeders and  
accessories.  
Auto Remote Sense automatically  
Remote voltage control is standard.  
Parameter adjustments can be made  
in weld cell or at a remote location.  
selects remote control requirements  
through the 14-pin receptacle.  
Eliminates switches and confusion  
for the operator.  
Solid-state weld contactor provides  
longevity to match the ultra-durable  
and reliable reputation of the Delta-Fab.  
14-pin select is easy to set up with  
no external switches to put in the  
wrong position.  
Thermal overload protection  
automatically shuts down the system  
to prevent high repair costs.  
Large output voltage range provides  
more flexibility on a variety of wire  
diameters. Also aids operator with  
voltage losses that occur when operating  
long distances from power source.  
115 VAC duplex receptacle provides  
15 amps of auxiliary power.  
Delta-FabSystem  
MIGRunner® Package shown  
Welder is warranted for 3 years, parts and labor.  
Original main power rectified parts are warranted for 5 years.  
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
International Headquarters Web Site  
Phone: 920-735-4505  
USA FAX: 920-735-4134  
Canadian FAX: 920-735-4169  
International FAX: 920-735-4125  
 
Genuine Miller Options  
Digital Meter #186 498 Field  
Preflow/Postflow and Spot Control  
#186 496 Field  
Dual-function, back-lit LCD digital meter  
with selector switch. The digital meter  
allows the wire feed speed to be preset in  
meters per minute or inches per minute.  
The voltage function will only monitor and  
display the arc voltage. The voltage display  
can also be calibrated if required.  
Installs inside feeder under an easy access  
hinged cover. Provides up to 5 seconds of  
spot weld time and has adjustable timers  
(0.25 to 5 sec.) for controlling gas flow  
prior to arc initiation and after completion  
of weld.  
Packages  
NEW! MIG Power Source Solutions  
Option #1: Delta-Fab System  
Purchase running gear and MIG kit  
separately.  
Delta-FabSystem  
Comes complete With:  
Delta-Fabpower source  
24A wire feeder  
Bernard® Q-Gun™  
#951 022 (230/460/575 V, 60 Hz)  
Option #2: Delta-Fab System Stationary Package  
Stationary display without running  
gear/cylinder rack.  
Delta-FabSystem Stationary Package  
Comes complete With:  
Delta-Fabpower source  
24A wire feeder  
Bernard® Q-Gun™  
#951 083 (230/460/575 V, 60 Hz)  
Industrial MIG 4/0 Kit:  
Smith® regulator/flowmeter with 10 ft  
(3 m) gas hose, 10 ft (3 m) 4/0 feeder  
weld cable with lugs, and 15 ft (4.6 m)  
work cable with 600-amp C-clamp  
®
Option #3: Delta-Fab System MIGRunner Package  
MIGRunner system with factory-installed  
running gear/cylinder rack.  
Delta-FabSystem MIGRunner Package  
Comes complete With:  
Delta-Fabpower source  
24A wire feeder  
Bernard® Q-Gun™  
Industrial MIG 4/0 Kit:  
#951 111 (230/460/575 V, 60 Hz)  
Smith® regulator/flowmeter with 10 ft  
(3 m) gas hose, 10 ft (3 m) 4/0 feeder  
weld cable with lugs, and 15 ft (4.6 m)  
work cable with 600-amp C-clamp  
Factory installed running gear/cylinder  
rack  
3
 
Genuine Miller Accessories  
Hanging Bail  
Spool Cover  
Wire Reel  
Assembly  
Turntable  
Assembly  
NEW! Industrial MIG 4/0 Kit #300 390  
Consists of Smith® regulator/flowmeter  
with 10 ft (3 m) gas hose, 10 ft (3 m)  
4/0 feeder weld cable with lugs, and 15 ft  
(4.6 m) work cable with 600-amp C-clamp.  
Turntable Assembly #146 236  
Spool Cover #057 607  
For 12 in (304 mm) spool.  
Allows rotation of the feeder as the operator  
changes work positions. Reduces strain  
and bending on the gun cable.  
Hanging Bail #058 435  
Suspends feeder over the work area.  
Wire Reel Assembly #108 008  
For 60 lb (27 kg) coil of wire.  
(Cannot use when handle is installed.)  
Reel Cover #058 256  
For 60 lb (27.2 kg) coil.  
Standard Running  
Gear #042 886  
The large 10 in  
(254 mm) rear  
wheels and 5 in  
(127 mm) front  
Spool Adapter #047 141  
For use with 14 lb (6.4 kg) spool  
of Lincoln self-shielding wire.  
Carrying Handle  
Extension Cords  
casters on this  
Feeder Cart  
#122 973 25 ft (7.6 m)  
#122 974 50 ft (15.2 m)  
#122 975 75 ft (22.8 m)  
Used to extend interconnecting cords.  
running gear provide excellent mobility on  
the shop floor, making it easier to move the  
power source. Very easy to install. Handles  
double as weld cable holder.  
Feeder Cart #043 698 Field  
A low-profile creeper cart with high-quality  
rubber casters, front swivel and rear rigid.  
Standard Cylinder Rack #042 887  
Holds two cylinders. Only installs on  
Standard Running Gear.  
Carrying Handle #193 762  
For lifting and moving feeder.  
Ordering Information  
Equipment and Options  
Stock No.  
Description  
Qty.  
Price  
Delta-Fab System Power Source, Feeder & Gun Only  
Delta-Fab System Stationary Package  
Delta-Fab System MIGRunner Package  
Digital Meter  
#951 022  
#951 083  
#951 111  
#186 498  
#186 496  
230/460/575 V, 60 Hz  
230/460/575 V, 60 Hz  
230/460/575 V, 60 Hz  
Field  
Preflow/Postflow and Spot Control  
Field  
Accessories  
Industrial MIG 4/0 Kit  
#300 390  
Includes Smith regulator/flowmeter with 10 ft (3 m) gas hose,  
10 ft (3 m) 4/0 feeder weld cable with lugs, and 15 ft (4.6 m) work cable  
with 600-amp C-clamp  
Standard Running Gear  
Standard Cylinder Rack  
Wire Reel Assembly  
Feeder Cart  
Carrying Handle  
Turntable Assembly  
Hanging Bail  
Spool Cover  
Reel Cover  
Spool Adapter  
#042 886  
#042 887  
#108 008  
#043 698  
#193 762  
#146 236  
#058 435  
#057 607  
#058 256  
#047 141  
For 60 lb (27.2 kg) coil  
Field  
For 12 in ( 304 mm) spool  
For 60 lb (27.2 kg) coil  
For 14 lb (6.4 kg) Lincoln spool  
Extension Cords  
Date:  
Total Quoted Price:  
Distributed by:  
Litho in USA  
 

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