Pella Window 80ED0101 User Manual

©2008 Pella Corporation  
Part Number: 80ED0101  
INSTALLATION INSTRUCTIONS - INSTRUCCIONES DE INSTALACION  
FOR HURRICANESHIELD® IMPACT-RESISTANT  
DOUBLE-HUNG, SINGLE-HUNG AND SIMULATED-HUNG  
Instrucciones en español en el reverso.  
Fin  
Corner  
Window Top  
Nailing Fin  
Corner  
Flashing  
Tape  
Corner  
Flashing  
Tape  
Top  
Flashing  
Tape  
Side  
Flashing  
Tape  
Side  
Flashing  
Tape  
Checkrail  
Window Bottom  
Sill Flashing Tape #1  
Sill Flashing Tape #2  
Water Resistive Barrier  
Sheathing  
Framing  
Always read the PellaLimited Warranty before purchasing or installing Pella products. By installing  
this product, you are acknowledging that this Limited Warranty is part of the terms of the sale.  
Failure to comply with all Pella installation and maintenance instructions may void your Pella  
product warranty. See Limited Warranty for complete details at http://www.pella.com.  
Important Safety Information:  
Pella® HurricaneShield® Products have been tested in accordance with the large missile impact testing  
requirements of ASTM E 1886 and ASTM E 1996. Pella HurricaneShield Products are neither  
hurricane proof nor are they shatter proof. Severe wind and rain may produce temporary conditions  
which exceed product performance standards. When these units are subjected to intense storms or  
extreme conditions, which exceed the intended design pressures, air, water and flying debris infiltration  
may occur.  
The performance of any building is dependent upon the design, installation, and workmanship of the  
entire building system. Pella Corporation strongly recommends consulting an experienced architect,  
contractor, or structural engineer prior to installation of Pella products.  
The individual (building owner, architect, contractor, installer and/or consumer) responsible for the  
project must take into account local conditions, building codes, inherent component limitations,  
the effects of aging and weathering on building components, and other design issues relevant to each  
project.  
The determination of the suitability of all building components for each project, as well as the design  
and installation of flashing and sealing systems, are the responsibility of the building owner, architect,  
contractor, installer and/or consumer.  
 
'ꢇ Apply sill flashing tape #2. Cut a piece of flashing tape 12" longer  
THAN THE OPENING WIDTHꢇ !PPLY AT THE BOTTOMꢎ OVERLAPPING TAPE ꢈꢂ BY  
at least 1". DO NOT allow the tape to extend past the interior face of  
THE FRAMING ꢁꢂ' ꢇ  
1"  
1G  
Note: The flashing tape may not fully cover the framing members.  
H. Install and level sill spacers. 0LACE ꢂꢅ WIDE BY ꢂꢀꢆꢅ THICK SPACERS ON  
the bottom of the window opening 1/2" from each side. Spacers are  
also required at points where windows are joined in multiple window  
applications. Add shims as necessary to ensure the spacers are level.  
Once level, attach spacers and shims to prevent movement.  
1H  
Note: Improper placement of shims or spacers may result in bowing  
the bottom of the window.  
2 PREPARE THE WINDOW  
A. Remove plastic wrap and cardboard packaging from window. DO NOT cut the checkrail  
bands or remove plastic shipping spacers located between the window sash and frame. The  
shipping spacers will help keep the window square during installation. DO NOT open the  
window until it is fully fastened.  
Note: If screens, grilles or hardware are removed from  
the window at this time, label them and store them in a  
protected area.  
2B  
B. Fold out installation fin to 90°. Be careful not to remove  
or tear the fin corners.  
Note: If the fin is not at 90°, the window will not line up  
correctly on the interior.  
PLACEMENT DIAGRAM  
Note: If installing the window using frame screws,  
proceed to Step 3 - SETTING THE WINDOW.  
6“  
CENTER  
6“  
6“  
6“  
C. Install installation clips. Place the clip so that the  
lip is facing up and against the installation fin, at the  
locations shown in the placement diagram. Secure the  
2C  
CENTER  
CENTER  
CLIP BY DRIVING ꢈꢋ X ꢊꢀꢌꢅ CORROSION  
resistant screws  
through the  
outer two holes  
of the three  
holes shown.  
3“  
3“  
3“  
3“  
Top of lower sash  
#6 x 5/8” screws  
6“ from end  
CENTER  
6“  
CENTER  
6“  
Lip  
2C  
Note: Arrows indicate the  
placement of installation clips.  
3 SETTING THE WINDOW  
3A  
TWO OR MORE PEOPLE WILL BE REQUIRED  
FOR THE FOLLOWING STEPS.  
A. Insert the window from the exterior of the building. Place the  
bottom of the window on the spacers at the bottom of the opening,  
then tilt the top into position. Center the window between the  
sides of the opening to allow clearance for shimming, and insert  
one roofing nail in the first hole from the corner on each end of the  
top nailing fin. These are used to hold the window in place while  
shimming it plumb and square.  
EXTERIO
 
B. Plumb and square window.  
INTERIOR  
Frame screw method: Place shims 1" from the bottom  
and top of the window between the window and the  
sides of the opening. Adjust the shims as required to  
plumb and square the window in the opening. Place  
shims at the midpoint of the window sides. Adjust  
the shims until the window sides are straight, and  
the space between the sash and frame is equal from  
top to bottom.  
3B  
3B  
Installation clip method: Shim between the installation  
clip and the rough opening at each clip location.  
Note: DO NOT shim above the window or in the space between the spacers at the bottom  
of the window. DO NOT over shim.  
C. Check the interior reveal. Make sure the measurement from the interior  
3C  
face of the window to the interior face of the wall is equal at several points  
1
INCHES  
m
2
0
2
3
3
0
4
0
5
0
6
0
around the window.  
7
0
Note: If the dimensions are not equal, check to make sure the fins are  
folded out to 90° at all points.  
D. Fasten the window to opening BY DRIVING ꢃꢅ GALVANIZED ROOlNG NAILS  
into each pre-punched hole in the nailing fin.  
Note: Make sure the fin corner is lying as flat as possible.  
E. Check window operation (vent windows only). Cut the checkrail  
bands and remove the shipping spacers. Open and close the window  
a few times to check for proper operation. Make sure the window will  
tilt correctly.  
3D  
Note: If there are any problems with the operation of the window,  
recheck shim locations and adjust for plumb and square.  
EXTERIO
INTERIOR  
Note: If installing the window using frame screws,  
proceed to Step 5 - FRAME SCREW METHOD.  
4 INSTALLATION CLIP METHOD  
4A  
A. Fasten the window to the opening BY DRIVING TWO ꢈꢌ X ꢂꢍꢂꢀꢆꢅ CORROSION  
resistant screws into the pre-punched holes in the clips. If clips are bent  
and fastened to the interior stud/block, install the screws as close to the  
bend as possible.  
Note: DO NOT shim above the window. For masonry openings use  
two 3/16" x 1-1/2" masonry screws per clip. Pre-drill the masonry  
before attempting to drive the screws in.  
4B  
B. Simulated-hung only: Remove the  
simulated-hung lock by removing the  
four screws from each lock.  
INTERIOR  
C. Raise the lower sash.  
D. From the room side of the window, drill  
ꢂꢉꢀꢋꢆꢅ DIAMETER CLEARANCE HOLES THROUGH THE  
sill of the frame. Space the holes as shown.  
#10 x 3"  
stainless steel  
flat head  
4E  
4D  
4C  
wood screw  
E. Fasten the sill to the opening BY DRIVING ꢈꢂꢄ  
X ꢉꢅ CORROSION RESISTANT mAT HEAD WOOD SCREWS  
into each of the pre-drilled clearance holes.  
Drill 13/64”  
diameter clearance  
hole.  
Note: Drive the screws until snug but DO  
NOT over-tighten them. DO NOT bend or  
bow the unit frame.  
SILL  
CENTER  
6“  
6“  
F. Simulated-hung only: Close the lower sash  
Note: Arrows indicate the  
placement of clearance holes.  
and reinstall the lock(s).  
 
5 FRAME SCREW METHOD  
A. Mark the location of the top of the lower sash on the rough opening.  
Note: Marking this location is needed for the correct  
placement of the frame screws.  
Interior  
Top of lower sash  
5A  
B. Simulated-hung only:  
Remove the simulated-hung  
lock by removing the four  
screws from each lock.  
5B  
Finger slides are  
located on the  
top, back side of  
the lower sash.  
C. Remove the lower sash. Raise the sash 6" or more  
and locate the two finger slides on the lower sash  
check rail. At the same time, slide each toward the  
center of the sash to disengage the wash lock stops  
and pull the sash towards the room side. The sash  
will tilt from the bottom.  
5C  
D. With the sash parallel to the floor, lift one side of the lower sash until the terminal is  
removed from the balance shoe. Continue to lift the sash up until the terminal is released  
from the opposite side of the sash and can be removed from the shoe. Lift the sash up and  
out of the window frame. Set the sash in a safe location.  
E. Simulated-hung and Single-hung only:  
Remove the screw from the balance shoe  
in the jamb liner on both jambs.  
Pull the top of  
the sash to the  
room side.  
5E  
Lower upper sash  
6” or more.  
5F  
Slide the wash lock  
releases toward  
the center.  
F. Remove the upper sash. Lower the upper sash 6"  
or more and locate the two wash lock releases on the  
top of the sash. Slide each toward the center of the  
sash and pull the top of the sash to the room side.  
5G  
Lift one side of the upper sash  
until the terminal is removed  
from the balance shoe.  
'ꢇ With the sash parallel to the floor, lift one side of the upper sash  
until the terminal is removed from the balance shoe. Continue to  
lift the sash up until the terminal is released from the opposite side  
of the sash and can be removed from the shoe. Lift the sash up and  
out of the window frame. Set the sash in a safe location.  
H. Remove the clad/wood insert. Place a stiff putty knife under the weather-  
strip between the clad/wood insert and the vinyl on the interior side and  
gently pry the insert out of the jamb liner.  
Note: On taller units, continue to pry up the length of the unit, if  
needed. Take care not to rip the weather-strip. The top of the insert is  
behind the head stop; use care in pulling it down from behind the stop  
so as not to dent the wood.  
5H  
 
I. From the room side of the window, DRILL ꢂꢉꢀꢋꢆꢅ DIAMETER  
clearance holes through the head, jambs and sill of the frame.  
Space the holes as shown.  
HEAD  
ꢀi  
$&/5&3  
ꢀi  
ꢀi  
ꢀi  
Drill 13/64” diameter  
clearance hole.  
ꢀ*  
5I  
$&/5&3  
$&/5&3  
Drill 13/64” diameter  
clearance hole.  
ꢁi  
ꢁi  
ꢁi  
ꢁi  
.BSLFEꢂMPDBUJPOꢃ  
UPQꢂPGꢂMPXFSꢂTBTI  
$&/5&3  
ꢀi  
$&/5&3  
ꢀi  
SILL  
ꢀi  
$&/5&3  
ꢀi  
Drill 1/8” x 1”diameter pilot hole  
thru frame and into rough opening.  
/PUFꢀꢁꢁꢁꢁꢁꢁ"SSPXTꢁJOEJDBUFꢁUIFꢁ  
QMBDFNFOUꢁPGꢁDMFBSBODFꢁIPMFTꢂꢁꢁ  
5K  
J. Place shims at each pre-drilled clearance hole between  
the window and the rough opening.  
HEAD  
K. Drill 1/8" x 1" deep pilot holes into the shims and rough  
5L  
opening through the clearance holes in the unit frame.  
L. Fasten the window to the  
#10 x 3"  
stainless steel  
flat head  
opening BY DRIVING ꢈꢂꢄ X ꢉꢅ  
5L  
5K  
corrosion resistant flat head wood  
screws into each of the pre-drilled  
clearance holes.  
wood screw  
SILL  
JAMB  
Note: Drive the screws until snug  
but DO NOT over-tighten the  
5K  
screws. DO NOT bend or bow the  
5L  
unit frame.  
M. Reinstall the clad/wood insert and sashes.  
INTEGRATING THE WINDOW TO  
THE WATER RESISTIVE BARRIER  
6
EXTERIOR  
Note: The flashing tape must be applied  
approximately 1/2" onto the frame cladding at the  
jambs and head. Pre-folding the tape at 1/2" before  
removing the paper backing will make it easier to  
apply the tape correctly. If the siding is less than 1/2"  
thick, adjust the dimension of the fold so the exterior  
sealant line will cover the exterior edge of the tape.  
6A  
A. Apply side flashing tape. #UT TWO PIECES OF mASHING TAPE ꢆꢅ LONGER  
than the frame height of the window. Apply one piece 1/2" onto the  
window frame over the nailing fin and onto the water resistive  
barrier on each side. The tape should extend 2" above the top of  
the window and 2" below the bottom of the window. Press the  
tape down firmly while folding down the excess tape at the top  
and bottom of the window.  
Ex  
terior  
V
iew  
6B  
B. Apply top flashing tape. Cut a piece of flashing tape long enough  
to go across the top of the window and extend at least 1" past  
the side flashing tape on both sides. Apply the tape 1/2" onto  
the window frame over the top nailing fin as shown. Fold the  
overlapping tape down, and press all tape down firmly.  
6B  
1"  
Note: DO NOT tape or seal the bottom nailing fin.  
 
C. Fold down top flap of water resistive barrier (6C).  
6C  
EXTERIOR  
D. Apply flashing tape to diagonal cuts. Cut pieces of  
flashing tape at least 1" longer than the diagonal cuts  
in the water resistive barrier. Apply the tape covering  
the entire diagonal cut in the water resistive barrier  
at both upper corners of the window.  
6D  
6D  
Note: Be sure to overlap the top corners (6D).  
7 INTERIOR SEAL  
Caution: Ensure use of low pressure polyurethane window  
and door insulating foam and strictly follow the foam  
manufacturer’s recommendations for application. Use of high pressure foams  
or improper application of the foam may cause the window frame to bow and  
hinder operation.  
7A  
Interior  
A. Apply insulating foam sealant. From the interior, insert the  
NOZZLE OF THE APPLICATOR APPROXIMATELY ꢂꢅ DEEP INTO THE SPACE  
between the window and the rough opening and apply a 1"  
deep bead of foam. This will allow room for expansion of the  
FOAM AND WILL MINIMIZE SQUEEZE OUTꢇ )F USING FOAM OTHER THAN  
'REAT 3TUFF - 7INDOW AND $OOR )NSULATING &OAM 3EALANT BY  
the Dow chemical Company, allow the foam to cure completely  
ꢁUSUALLY ꢌ TO ꢃꢆ HOURS BEFORE PROCEEDING TO THE NEXT STEPꢇ  
Note: DO NOT completely fill the space from the back of  
the fin to the interior face of the opening.  
B. Check window operation (vent units only) by opening and  
closing the window.  
Note: If the window does not operate correctly, check to make sure it is still plumb, level,  
square and that the sides are not bowed. If adjustments are required, remove the foam with  
a serrated knife. Adjust the shims, and reapply the insulating foam sealant.  
8SEALING THE WINDOW TO THE EXTERIOR WALL CLADDING  
When applying siding, brick veneer or other exterior finish material, leave adequate space  
between the window frame and the material for sealant. Refer to the illustration that  
corresponds to your finish material.  
Note: The sealant details shown are standard recommendations from the sealant industry.  
Contact your sealant supplier for recommendations and instructions for these and any  
other applications.  
VINYL/STEEL  
SIDING  
BRICK VENEER  
STUCCO  
Backer Rod and  
Sealant typical  
3/8" Clearance  
Backer Rod and  
Sealant typical  
3/8" Clearance  
Backer Rod and  
Sealant typical  
3/8" Clearance  
Accessory Groove  
Insulating  
Foam  
Insulating  
Foam  
Insulating  
Foam  
Accessory Groove  
Accessory Groove  
Perimeter Sealant  
must extend to  
room side of  
Perimeter Sealant  
must extend to  
room side of  
Perimeter Sealant  
must extend to  
room side of  
Accessory Groove.  
Accessory Groove.  
Accessory Groove.  
3/8"  
3/8”  
3/8"  
WOOD SIDING  
WITH TRIM  
WOOD  
SIDING  
1/2"  
Min.  
1/2"  
Min.  
1/2"  
Min.  
Sealant typical  
Sealant typical  
1/8" Clearance  
3/8" Clearance  
Accessory Groove  
Insulating  
Foam  
Insulating  
Foam  
Perimeter Sealant  
must extend to  
room side of  
Accessory  
Groove  
Accessory Groove.  
3/8"  
1/8"  
1/2"  
Min.  
 
A. Insert backer rod into the space around the window  
APPROXIMATELY ꢉꢀꢌꢅꢇ 4HIS SHOULD PROVIDE AT LEAST A ꢉꢀꢌꢅ  
clearance between the backer rod and the exterior face  
of the window.  
8A  
Note: Backer rod adds shape and depth for the  
sealant line.  
B. Apply a bead of high quality exterior grade sealant to  
the entire perimeter of the window.  
8B  
C. Shape, tool and clean excess sealant. When finished, the  
sealant should be the shape of an hourglass.  
Note: This method creates a more flexible sealant line  
capable of expanding and contracting.  
INTERIOR FINISHING  
If products cannot be finished immediately, cover with clear plastic to protect from dirt, damage and moisture.  
2EMOVE ANY CONSTRUCTION RESIDUE BEFORE lNISHINGꢇ 3AND ALL WOOD SURFACES LIGHTLY WITH ꢂꢌꢄ GRIT OR lNER SANDPAPERꢇ  
$/ ./4 USE STEEL WOOLꢇ "% #!2%&5, ./4 4/ 3#2!4#( 4(% ',!33ꢇ 2EMOVE SANDING DUSTꢇ  
Pella products must be finished per the below instructions; failure to follow these instructions voids the  
Limited Warranty.  
s /N CASEMENT AND AWNINGSꢎ IT IS OPTIONAL TO PAINTꢎ STAIN OR lNISH THE VERTICAL AND HORIZONTAL SASH EDGESꢇ  
s /N SINGLEꢍHUNG AND DOUBLEꢍHUNGꢎ DO NOT PAINTꢎ STAIN OR lNISH THE VERTICAL SASH EDGESꢎ ANY lNISH ON THE VERTICAL  
SASH EDGES MAY CAUSE THE SASH TO STICKꢏ IT IS OPTIONAL TO PAINTꢎ STAIN OR lNISH THE HORIZONTAL SASH EDGESꢇ  
s /N PATIO DOORSꢎ IT IS OPTIONAL TO PAINTꢎ STAIN OR lNISH THE VERTICAL AND HORIZONTAL PANEL EDGESꢇ  
Note: To maintain proper product performance do not paint, finish or remove the weather-stripping, mohair  
dust pads, gaskets or vinyl parts. Air and water leakage will result if these parts are removed. After finishing,  
allow venting windows and doors to dry completely before closing them.  
Pella Corporation is not responsible for interior paint and stain finish imperfections for any product that is not  
factory-applied by Pella Corporation. Use of inappropriate finishes, solvents, brickwash, or cleaning chemicals will  
cause adverse reactions with window and door materials and voids the Limited Warranty.  
For additional information on finishing see the Pella Owner’s Manual or go to www.pella.com.  
EXTERIOR FINISH  
The exterior frame and sash are protected by aluminum cladding with our tough EnduraClad® or EnduraClad Plus  
baked-on factory finish that needs no painting. Clean this surface with mild soap and water. Stubborn stains and  
deposits may be removed with mineral spirits. DO NOT use abrasives. DO NOT scrape or use tools that might  
damage the surface.  
Use of inappropriate finishes, solvents, brickwash or cleaning chemicals will cause adverse reactions with window  
and door materials and voids the Limited Warranty.  
CARE AND MAINTENANCE  
Care and maintenance information is available in the Pella Owner’s Manual. You can obtain an owner’s manual by  
contacting your local Pella retailer. This information is also available on http://www.pella.com.  
IMPORTANT NOTICE  
Because all construction must anticipate some water infiltration, it is important that the wall system be designed  
and constructed to properly manage moisture. Pella Corporation is not responsible for claims or damages caused  
by anticipated and unanticipated water infiltration; deficiencies in building design, construction and maintenance;  
failure to install Pella products in accordance with Pella’s installation instructions; or the use of Pella products in  
wall systems which do not allow for proper management of moisture within the wall systems. The determination of  
the suitability of all building components, including the use of Pella products, as well as the design and installation  
of flashing and sealing systems are the responsibility of the Buyer or User, the architect, contractor, installer, or  
other construction professional and are not the responsibility of Pella.  
Pella products should not be used in barrier wall systems which do not allow for proper management of moisture  
within the wall systems, such as barrier Exterior Insulation and Finish Systems, (EIFS) (also known as synthetic  
STUCCO OR OTHER NONꢍWATER MANAGED SYSTEMSꢇ %XCEPT IN THE STATES OF #ALIFORNIAꢎ .EW -EXICOꢎ !RIZONAꢎ .EVADAꢎ  
Utah, and Colorado, Pella makes no warranty of any kind and assumes no responsibility for Pella windows  
and doors installed in barrier wall systems. In the states listed above, the installation of Pella Products in  
barrier wall or similar systems must be in accordance with Pella’s installation instructions.  
Product modifications that are not approved by Pella Corporation will void the Limited Warranty.  
 

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