Pentair Swimming Pool Quasar User Manual

QuasarLight and Return Water Flow for  
Above Ground Pools Owners Manual  
IMPORTANT SAFETY INSTRUCTIONS  
READ AND FOLLOW ALL INSTRUCTIONS  
SAVE THESE INSTRUCTIONS  
Table of Contents  
SECTION I.  
SECTION II.  
IMPORTANT SAFETY INSTRUCTIONS......................................................... 2  
LAMP HOUSING INSTALLATION .................................................................. 2  
SECTION III. ELECTRICAL CONNECTIONS FOR STORABLE POOLS ............................ 5  
SECTION IV.  
SECTION V.  
ELECTRICAL CONNECTIONS FOR PERMANENT POOLS ........................ 6  
RELAMPING INSTRUCTIONS ........................................................................ 9  
SECTION VI. STORAGE AND WINTERIZING INSTRUCTIONS ...................................... 10  
SECTION. VII. TECHNICAL DATA. .........................................................................................11  
A. Replacement Parts................................................................................................................11  
WARNING  
Before installing this product, read and follow all warning notices and instructions  
accompanying this light. Failure to follow safety warnings and instructions can result in  
severe injury, death, or property damage. Call (800) 831-7133 for additional free copies  
of these instructions.  
Important Notice  
Attention Installer.  
This manual contains important information about the installation,  
operation and safe use of this product. This information should be  
given to the owner/operator of this equipment.  
Listed  
Pentair Water Pool and Spa, Inc.  
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000  
10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 523-2400  
REV. F 1-6-05  
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NOTE  
Retain the gaskets supplied and keep them accessible.  
P
U
S
3. Use the Teflon™ tape provided. Snugly wrap the threaded wall  
flange in a clockwise direction (as viewed from the back)  
starting at the edge of the threads; see Figure 2. Work towards  
the flange lip (overlapping 1/2 of the tape width with each  
wrap) then back towards the starting point.  
H
Bulb Retainer  
Nut  
• If you have a new pool, move on to step 10.  
Figure 1.  
• If the water level is below the return fitting on an existing pool,  
remove the old fitting and move on to step 10.  
Always wrap  
Teflon™ tape  
clockwise  
• If the pool is full of water, follow steps 5 through 9.  
NOTE  
Steps 4 through 8 require two (2) No. 9 winterizing plugs (not supplied).  
4. Remove the existing eyeball fitting from the return fitting on  
your pool wall, see Figure 3.  
Start at  
the edge  
5. Place a winterizing plug in the front side of the existing return  
fitting and disconnect the return hose and clamp from the  
existing fitting.  
Figure 2.  
Liner  
6. Place a winterizing plug in the front side of the Quasar threaded  
wall flange  
Pool wall  
Hose  
Existing  
Eyeball  
7. While holding the existing return fitting from the inside of the  
pool, remove the large nut or the existing fitting body on the  
outside of the pool wall.  
Return  
Fitting Nut  
8. Using a folded rag in the palm of your hand, push the old return  
fitting out of the wall from the outside of the pool; see Figure 4.  
Hold the rag firmly against the wall to prevent water spillage.  
Figure 3.  
9. Insert the flange and gasket from the inside of the pool through  
the hole cut out for the inlet fitting. Ensure that the threaded  
wall flange is centered on the hole.  
Use a folded rag in the palm of your  
hand to hold the water in the pool  
whilechangingfittings.  
10. Take the remaining gasket and put it on the threaded wall flange  
from the outside of the pool; see Figure 5. Standard sheet metal  
walls will have one gasket and one spacer left over. Do not use  
these two items, as they are for use on narrow interlocking wall  
panels only.  
Figure 4.  
REV. F 1-6-05  
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Figure 5.  
O-Ring—Use silicone  
lubricant only. Do not use  
any petroleum lubricants.  
Liner  
Pool Wall  
Flow Director  
Flange  
Body  
Bulb Assy.  
Nut  
(Bulb Assy.)  
Red Cap/Plug.  
Remove after bulb is in  
place in the Fitting Body.  
GASKET  
GASKET  
NOTE  
For narrow, interlocking, extruded aluminum wall panels, center flange between the ridges while viewed from  
the inside of the pool. Add the spacer and additional gasket to the flange before inserting the flange through  
the wall panel. This is necessary to accommodate a fountain attachment.  
WARNING  
The light fixture must be mounted so that the word "top" is at the top of the fixture when  
installed. Incorrect orientation and a low water condition can damage the light fixture.  
11. With the inlet port of the fitting body in the 3 O’clock position, place the fitting body against the  
threads of the flange and keeping the inlet port in the 3 O’clock position; see Figure 6. Hand tighten  
the flange as tight as possible. Rotate the flange, not the body.  
CAUTION  
Do not over tighten the flange.  
12. To complete the tightening process, hold the flange in place and  
rotate the fitting body until the inlet port is in the 6 o’clock  
position; see Figure 6.  
3 O’clock  
Inlet Port  
position  
13. Take a hose clamp and place it over the return hose cuff.  
14. Slip the return hose from the equipment, over the inlet port, and  
tighten the hose clamp securely; see Figure 7.  
15. Take the bulb assembly and insert it through the flow director.  
Note the aligning keyway on the bulb assembly as shown in  
Figure 8. The keyway must point in the same direction as the top  
key on the fitting body.  
6 O’clock  
Figure 6.  
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REV. F 1-6-05  
 
16. Now, from inside the pool, push the bulb assembly and flow director with the red cap/plug in place into  
the fitting body until the bulb assembly/flow director are nearly flush against the inside pool wall.  
17. Thread the bulb assembly nut until it just touches the fitting body, then finger tighten.  
CAUTION  
Do not over tighten as adjustability of the flow director may be impaired and/or damage to parts  
causing leakage may occur. If the flow director does not rotate by hand, the nut is too tight.  
18. Take the red cap/plug off and gently bring the wire connectors through the back side of the bulb  
assembly. Save the red cap/plug for storage and winterizing.  
CAUTION  
Liner  
Pool Wall  
This lighting fixture may be damaged if subjected to  
Wall  
Flange  
Body  
freezing weather. See winterizing instructions for details  
on how to store the bulb assembly.  
SECTION III. ELECTRICAL CONNECTIONS  
FOR STORABLE POOLS  
1. Connect the wire connectors from the bulb assembly to  
the wire connectors attached to the snap-on cord cap.  
NOTE  
There is no polarity (no positive or negative) to the wires, either  
connection will work.  
Clamp  
Gaskets (2)  
Hose  
2. Snap the cap onto the end of the body and turn so that the  
electrical cord is pointing down.  
Figure 7.  
3. Mount the transformer on the vertical wall using the single screw provided.  
4. Plug the power cord’s 3-prong plug into an appropriate  
110V GFCI protected receptacle at least 10 feet from the  
pool.  
Keyway  
Key  
5. If the light is not on, press the switch on the transformer  
case once.  
WARNING  
Risk of electric shock. Connect only to a grounding-type  
receptacle protected by a GFCI. Do not use extension  
cords for connection. Failure to do so can result in death  
or severe personal injury.  
O-Ring—use silicone  
lubricant only. Do not use  
any petroleum products.  
Figure 8.  
REV. F 1-6-05  
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P/N 98748000  
 
¿¿¿WHAT IS A GFCI???  
A ‘Ground Fault Circuit Interrupter’ is an electrical safety device designed to measure  
electrical leakage in a circuit. It is far more sensitive than a standard circuit breaker.  
GFCI equipped breakers and outlet combinations react to unsafe leakage and shut the  
power off before electrical shock injury can occur. Any electrical device used within 10  
feet of a pool must be protected by a GFCI equipped outlet or a GFCI equipped circuit  
breaker and be intended for such use.  
SECTION IV. ELECTRICAL CONNECTIONS FOR PERMANENT POOLS  
NOTE  
To install the transformer assembly for permanent above ground pools, several modifications must be  
completed.  
WARNING  
Disconnect all power before cutting cords to length. Failure to do so could result in  
personal injury and/or death.  
This installation requires cutting the two cords to specified lengths.  
Risk of electrical shock. Permanent installations must be performed by a licensed  
electrical professional in accordance with the National Electrical Code and any Local  
Codes that apply. Failure to do so could result in personal injury and/or death.  
1. Identify the cord from the transformer assembly to the snap-on cord cap and cut it at a distance of  
five (5) feet from the transformer assembly; see Figure 9.  
2. Strip a 2 inch section of the outer insulation jacket from the cord. This will expose the two  
insulated conductors of the cord; see Figure 10.  
3. Remove the strain relief and the snap-on cord cap from the cut section of cord. To remove the strain  
relief it is necessary to use a pair of strain relief pliers; if these are not available, then a pair of needle-  
nose pliers can be used. Compress the lower tab against the upper part of the strain relief from the  
inside of the cap while pushing the cord and the strain relief through the cap; see Figure 11.  
4. Route cord through the cord hole in the body; see Figure 12.  
Insulated Conductors  
Figure 9.  
Outer Jacket  
2"  
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6
REV. F 1-6-05  
 
WARNING  
Press Together  
Do not attach or hang anything but this cord from the cord cap  
through the hole in the body to the transformer housing.  
Attaching or hanging items from this location can result in  
failure to the body or the pool wall which can result in serious  
personalinjuryand/orpropertydamage.  
5. Reinstall the snap-on cord cap to the stripped end of the cord  
leaving 1/4 inch black insulation protruding into the cap with  
the strain relief positioned as illustrated in Figure 13.  
Press Together  
Pool Wall  
Figure 11.  
NOTE  
Strain relief must be reinstalled at the end of the outer insulation  
jacket. This will leave the two insulated conductors extending from the  
inside of the snap end of the cord cap.  
Run cord  
along wall.  
6. Strip the insulation back 1/4 inch on the two insulated  
conductors and install the two wire connectors provided into  
the end of each insulated conductor using a crimping pliers.  
7. Connect the wire connectors from the bulb assembly to the  
wire connectors attached to the snap-on cord cap.  
Figure 12.  
NOTE  
There is no polarity (no positive or negative) to the wires, either connection will work.  
8. Snap the cap onto the end of the body and turn so that the  
electrical cord is pointing down.  
9. Cut off the cord with the 3-prong plug seven (7) in. from where it  
exits the transformer box; see Figure 9. Discard the remaining cord  
and plug.  
10. Insert the cord from the plug through the smooth hole and then  
insert the cord through the  
threaded hole. Slide the cord  
from the light assembly into  
Relief  
Strain  
the angled slot on the junction  
box bottom. Make sure the  
cord by the transformer box  
starts by the deep end of the  
angled slot; see Figure 14.  
Snap-on Cord Cap  
Figure 14, Rear view  
of transformer assy.  
Figure 13.  
REV. F 1-6-05  
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11. Place the junction box cover on the junction box bottom so that the junction box can more easily  
snap into the transformer box; see Figure 15. Snap the pieces together, then remove junction box  
cover.  
12. Mount the transformer box on a pool support approximately 18 inches above the ground, in a  
position accessible to electrical connection; see Figure 16. To mount the transformer junction box,  
insert one of the screws provided, to a pool support.  
NOTE  
Do not install the transformer directly onto the pool wall.  
13. Pull cord out of the junction box and strip a six (6)  
inch section of the outer insulation jacket from the  
cord, see Figure 17.  
WARNING  
Risk of electric shock. Connect only to a circuit  
protected by a GFCI. Failure to do so can result in  
serious personal injury and/or death.  
Figure 15.  
14. Connect the conduit to the junction box. Make  
electrical connections in the junction box. Reinstall  
the cover to the junction box.  
Pool  
Support  
Top  
Mounting  
Screw  
15. Using the cable clamp provided, attach the cable  
clamp to the cord and mount the cable clamp to the  
pool support, see Figure 18, so that the cord lies flush  
against the pool wall. Do not attach directly to the  
pool wall. This will keep the cord flush to the wall;  
see Figure 19.  
Conduit  
Figure 16.  
Figure 17.  
16. Make electrical connections to the power supply  
protected by a GFCI. Turn on the power.  
17. If the light is not ON, press the switch on the  
transformer case once.  
Junction  
Box  
Insulated  
Connecto
Conduit  
P/N 98748000  
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REV. F 1-6-05  
 
SECTIONV.  
RELAMPINGINSTRUCTIONS  
WARNING  
Risk of electric shock. Disconnect power before servicing this unit. Failure to disconnect power  
can result in death or severe personal injury.  
1. It is desirable to reduce the water level to the lower edge of the flow director. This makes bulb  
assembly replacement easier, but it is not mandatory.  
2. Remove power from the unit by taking the power cord’s 3-prong plug and disconnecting it from its  
electrical outlet, or in the case of a hard-wired application, by turning the respective circuit breaker  
to the OFF position.  
3. Remove the snap-on cord cap by inserting a slotted  
screw driver into the access hole as illustrated in  
Figure 20 and prying upwards.  
Pool Wall  
Sheet Metal  
Screw  
4. Disconnect both wire connectors and put the snap-on  
cord cap aside in a dry location and remove the bulb  
assembly nut.  
Cable Clamp  
to hold wire  
tight against  
the wall.  
Side of  
5. At this point you should have the new replacement  
bulb assembly accessible and confirm that the red  
cap/plug is pressed firmly into the bulb assembly to  
prevent water from entering the bulb assembly.  
Pool  
Support  
Figure 18.  
6. If you were able to lower the water level as suggested  
in step 1, then simply remove the old bulb assembly  
by pulling on the flow director while pushing the bulb  
assembly from the outside of the pool. If you were  
unable to lower the water level, follow these  
instructions: push the bulb assembly out from the  
outside of the pool, keeping the back of the fitting  
covered with a folded rag in the palm of your hand to  
prevent water loss from the rear of the fitting body; see  
Figure 4. Pull the flow director and bulb.  
Pool  
Pool Wall  
Figure 19.  
7. Take the new replacement bulb assembly with the red  
cap/plug in place and insert the bulb assembly  
through the flow director. Note the aligning keyway  
on the bulb assembly as shown in Figure 8. The  
keyway must point in the same direction as the top  
key on the fitting body.  
Now, from inside the pool, push the bulb assembly  
with the flow director into the fitting body until both  
are nearly flush against the inside pool wall. You can  
now remove your hand and the fitting should again be  
sealed.  
Figure 20.  
REV. F 1-6-05  
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P/N 98748000  
 
8. Thread the bulb assembly nut until it just touches the fitting body, then finger tighten.  
CAUTION  
Do not over tighten as adjustability of flow director may be impaired and/or damage to parts causing  
leakage may occur. If low director does not rotate by hand, nut is too tight.  
9. Take the red cap/plug off and gently bring the wire connectors through the back side of the bulb  
assembly. Save red cap/plug for storage and winterizing.  
10. Connect the wire connectors from the bulb assembly to the wire connectors attached to the snap-on  
cord cap.  
NOTE  
There is no polarity (no positive or negative) to the wires, either connection will work.  
11. Snap cap onto end of body and turn so that the electrical cord is pointing down; see Figure 12.  
WARNING  
Risk of electric shock. Connect only to a circuit protected by a GFCI. Failure to do so can  
result in death and/or serious injury.  
12. Reconnect the power to a circuit in accordance with the appropriate electrical connections. See  
Sections III and IV, Electrical Connections. If the light is not on, press the switch on the  
transformer case once.  
WARNING  
This is an electrical appliance. Unsupervised use of this product by children can result in  
injury and/or death.  
SECTION VI. STORAGE AND WINTERIZING INSTRUCTIONS  
1. It is common practice to drain the water level to a point below the skimmer and the light, for  
winterizing.  
2. For storable pools: remove power from the unit by taking the power cords’ three-prong plug and  
disconnecting it from its electrical outlet.  
For permanent pools: turn off all electrical power supplying the light circuit at the main circuit  
breaker.  
3. Remove the snap-on cord cap by inserting a slotted screwdriver into the access hole and prying  
upwards, as illustrated in Figure 20 in the relamping instructions.  
4. The wire connectors should be gently disconnected and pushed into the rear of the bulb assembly.  
5. Push red cap/plug into rear of bulb assembly to seal it.  
6. Remove the bulb assembly nut.  
P/N 98748000  
10  
REV. F 1-6-05  
 
7. Remove the bulb assembly by pulling on the flow director while pushing the bulb assembly from  
the outside of the pool.  
NOTE  
The fitting body, threaded wall flange and gaskets may remain attached to the pool wall when winterizing,  
but should be removed if pool is to be stored.  
8. For storable pools: remove the transformer from its mounting by lifting up and out.  
For permanent pools: cover the cord cap on the end of the flexible cord with a plastic bag and  
seal with a twist tie or rubber band. Wrap the cord into a coil, cover with a plastic bag and seal.  
Elevate cord to prevent contact with ground moisture.  
9. Place all the parts together in a box and store indoors.  
When reinstalling bulb assembly next season do not use petroleum base product.  
CAUTION  
Do not use any petroleum base lubricant. Petroleum base products will destroy plastic parts.  
Lubricate o-ring with a silicone lubricant only. A new o-ring should be used each time the bulb  
assembly is removed.  
SECTION.VII. TECHNICALDATA.  
A. REPLACEMENTPARTS.  
1. 79123401 Lens, ‘Luxury’, blue  
1. 49300000 Lens, ‘Luxury’, red  
2. 69100000 Bulb Assembly  
3. 79116900 O-ring  
8. 79116800 Gasket (2)  
9. 83000000 Trans./J-Box Assy. w/snap-on cord cap  
79110700 Spacer, Mounting  
10. 78800100 J-Box Bottom  
4. 79102800 Flow Director  
5. 79118300 Wall Flange, Threaded  
6. 79126900 Fitting Body  
7. 79116600 Nut  
11. 87370000 J-Box Top  
12. 79401000 J-Box Gasket  
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P/N 98748000  
 
SAVE THESE INSTRUCTIONS.  
Pentair Water Pool and Spa, Inc.  
1620 Hawkins Ave., Sanford, NC 27330 • (919) 566-8000  
10951 West Los Angeles Ave., Moorpark, CA 93021 • (805) 523-2400  
© 2004 Pentair Water Pool and Spa Incorporated. All rights reserved. Information in this document is subject to change without notice.  
Trademarks and Disclaimers. The Pentair Water Pool and Spa logo and Quasar are trademarks of Pentair Water Pool and Spa Incorporated.  
Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names of their products.  
Pentair Water Pool and Spa Incorporated disclaims any proprietary interest in trademarks and trade names other than its own.  
P/N 98748000  
12  
REV. F 1-6-05  
 

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