operating Instructions & Parts Manual
PC1 and PC2 Series
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Self-Priming
Transfer Pumps
Table of Contents
Unpacking
General Safety Information
Descripion 1
Inspect this unit before it is used
Occasionally, products are damaged
during shipment If the pump or
components are damaged, return
the unit to the place of purchase for
replacement Failure to do so could
result in serious injury or death
CalIfornIa ProPoSITIon 65
Unpacking 1
Safety Guidelines 1
General Safety Information 1
Installation 2
Operation 2
Maintenance 3
Troubleshooting Chart 4
Replacement Part Information 6-7
Warranty 8
This product or
its power cord may
contain chemicals known to the State
of California to cause cancer and birth
defects or other reproductive harm.
Wash hands after handling.
General SafeTy
reaD & follow all InSTrUCTIonS
Do not submerge
motor or allow
Save TheSe InSTrUCTIonS
Do noT DISCarD
motor to be exposed to water. Personal
injury and/or death could result. Keep
pump and power cords away from
liquids. Model PC1 becomes very hot
during operation.
Safety Guidelines
This manual contains information
that is very important to know and
understand This information is
provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS To help
recognize this information, observe the
following symbols
Description
These self-priming transfer pumps are
designed to easily transfer water from
one point to another Model PC1, 12
Volt Transfer Pump is convenient when
normal power is not readily available
Typical applications include removing
water from pool covers, clogged
drains, stock tanks, water basins, boats,
cisterns, etc Model PC2, 115 Volt
Transfer Pump is great for household
usage Typical applications include
removing water from waterbeds,
clogged sinks, basements, etc Note: Do
NOT use PC2 in pool areas The motors
on both models PC1 and PC2 are non-
submersible
Do not pump gasoline or
other explosive liquids. Do
not operate pump where
flammable or explosive fumes or gases
are present as a fire or explosion could
result. Pump should only be used to
pump clear water. Do not run pump
dry.
Danger indicates an
imminently
hazardous situation which, if not
avoided, WILL result in death or serious
injury.
1 Read all instructions
before operation
MANUAL
Warning indicates a
potentially
hazardous situation which, if not
avoided, COULD result in death or
serious injury.
2 Protect electrical cord
from sharp objects, hot
surfaces, oil and chemicals Avoid
kinking the cord and replace
damaged cords immediately
Caution indicates a
potentially
hazardous situation which, if not
avoided, MAY result in minor or
moderate injury.
This pump has been
evaluated for use
with water only.
Notice indicates
important
information, that if not followed, may
cause damage to equipment.
noTe: Information that requires special
attention
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
For parts, product & service information
© 2008 Wayne Water Systems
321205-001 11/08
visit www.waynepumps.com
PC1 and PC2 Series
operation (Continued)
4 Connect pump to power source,
with pump in a dry location Model
PC1: Motor must be connected to a
fully charged automotive tractor or
marine type battery to operate
12 VOLT WIRING DIAGRAM
BLACK CLAMP
TO NEGATIVE
TERMINAL
Grounding Plug
OUTLET
INLET
RED CLAMP
TO POSITIVE
TERMINAL
+
POS
-
TEST RESET
NEG
12 VOLT DC
BATTERY
figure 1
12 VOLT DC PUMP
Connect the red clamp to the
positive (+) type battery terminal
Connect the black clamp to the
negative (-) type battery terminal
See 12V wiring diagram below
(Figure 2) Model PC2: Plug into a
3-prong ground-type AC receptacle
figure 2
4 Reassemble gasket, cover plate, and
MoTor BrUSh rePlaCeMenT
cover plate screws
Brushes for this
pump should be
inspected after 75 hours of operation
and replace if worn. They must be
replaced every 100 hours of operation.
Service one brush at a time.
ShafT Seal rePlaCeMenT
Maintenance
Motor shafts are sealed with factory
pre-lubricated lip-type seals which are
good for the life of the pump If the
seal leaks, it is usually because the pump
has handled abrasive liquids If the
motor shaft is scored (deep grooves),
the complete pump must be replaced
Always disconnect
power source
before attempting to install, service, or
maintain the pump.
1) Disconnect pump from power
supply
IMPeller rePlaCeMenT
2) Remove brush caps with screwdriver
3) Remove old brush assembly
4) Insert new brush assembly
5) Replace brush caps
These parts are designed to handle
most clear, nonflammable liquids with
slight amounts of abrasives When
impeller vanes become worn from use,
or damaged due to pumping abrasive
liquids or trash, pump performance will
be reduced or prevented altogether
1 Remove and inspect impeller parts as
specified in the impeller replacement
instructions Replace worn parts
2 Remove two pump body mounting
screws and slide pump body from
motor Pry out seal retaining ring
and push worn shaft seal from inside
of pump body
1 Remove the four cover plate screws
holding motor housing and pump
housing together Cover plate is
now free and can be removed
3 Lubricate new seal with lightweight
oil, push it into pump body with lip
facing away from motor, and push in
seal retaining ring
2 Inspect gasket and impeller for
wear and damage If there is any
evidence of wear or damage, replace
the part(s)
4 Reassemble pump body onto motor
with mounting screws Follow steps
3 and 4 in Impeller Replacement
3 Lubricate new impeller with white
grease or lightweight oil and
reinstall by aligning flat on impeller
hub with flat on motor shaft
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ꢀ
Operating Instructions and Parts Manual
Troubleshooting Chart
Symptom
Possible Cause(s)
Corrective action
Pump will not start or run
1 Blown fuse
1 If blown, replace with proper sized fuse or
reset breaker
2 Low line voltage
2 Voltage of power supply must match the
voltage of the pump
3 Worn brushes
3 Replace brushes
4 Impeller blocked
4 Remove blockage
5 Motor has overheated (Model PC2 only) 5 Disconnect from power supply and allow to
cool (Minimum 10 minutes)
Pump will not prime or
1 Air leak in suction line
1 Repair suction line by tightening inlet
retain prime after operating
connection or replace
2 Impeller blocked
3 Worn seal
2 Remove blockage
3 Replace seal
4 Suction lift too high
5 Hose kinked or looped
6 Fittings not tight
7 Suction hose out of water
8 Clogged inlet
4 Lower pump
5 Straighten hose
6 Tighten fittings
7 Submerge suction hose end
8 Clean inlet
Flow rate is too low
Shaft seal leaks
1 Inlet hose plugged or
1 Clean or replace
kinked
2 Low line voltage
2 Voltage of power supply must match the
voltage of the pump
1 Worn seal
1 Replace seal
2 Shaft grooved
2 Replace pump
3 Pump head loose on motor
3 Insure proper assembly and no obstruction,
tighten bolts
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ꢁ
PC1 and PC2 Series
notes
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5
Operating Instructions and Parts Manual
For Replacement Parts or Technical Assistance,
Call 1-800-237-0987
Please provide following information:
- Model number
Address any correspondence to:
Wayne Water Systems
- Serial number (if any)
101 Production Drive
- Part description and number as shown in parts list
Harrison, OH 45030 U S A
figure ꢀ – replacement Parts Illustration for Self-Priming Transfer Pumps
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6
PC1 and PC2 Series
replacement Parts list for Self-Priming Transfer Pumps
reference
number
Part number for Models:
Description
PC1
PC2
Quantity
1
Brush and Impeller Kit
A Impeller
66062-WYN1
66058-WYN1
1
2
1
1
2
B Gasket
C Shaft Seal
D Retaining Ring
E Brushes
2
3
Brush Kit
66063-WYN1
66064-WYN1
—
E Brushes
2
Water Suction Attachment
F Water Suction Attachment
G 6 ft Suction Hose
66064-WYN1
1
1
noTe: Replacement parts are available in kit form only
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ꢂ
Operating Instructions and Parts Manual
limited warranty
For one year from the date of purchase, Wayne Water Systems (“Wayne”) will repair or replace, at its option, for
the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination
by Wayne to be defective in materials or workmanship Please call Wayne (800-237-0987) for instructions or see
your dealer Be prepared to provide the model and serial number when exercising this warranty All transporta-
tion charges on Products or parts submitted for repair or replacement must be paid by purchaser
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse,
neglect, improper installation, improper maintenance, or failure to operate in accordance with Wayne’s written
instructions
There IS no oTher eXPreSS warranTy. IMPlIeD warranTIeS, InClUDInG ThoSe of MerChanT-
aBIlITy anD fITneSS for a ParTICUlar PUrPoSe, are lIMITeD To one year froM The DaTe of
PUrChaSe. ThIS IS The eXClUSIve reMeDy anD any lIaBIlITy for any anD all InDIreCT or ConSe-
QUenTIal DaMaGeS or eXPenSeS whaTSoever IS eXClUDeD.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or
limitations of incidental or consequential damages, so the above limitations might not apply to you This limited
warranty gives you specific legal rights, and you may also have other legal rights which vary from state to state
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall
Wayne or its suppliers be liable for any special, consequential, incidental or penal damages including, but not
limited to loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated
equipment, cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or
claims of buyer’s customers for such damages
You MUST retain your purchase receipt along with this form In the event you need to exercise a warranty claim,
you MUST send a copy of the purchase receipt along with the material or correspondence Please call Wayne
(800-237-0987) for return authorization and instructions
Do noT MaIl ThIS forM To wayne. Use this form only to maintain your records
MODEL NO _________________ SERIAL NO ____________________________ INSTALLATION DATE_______________
aTTaCh yoUr reCeIPT here
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ꢃ
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