Bunn Serial User Manual

DUAL®  
(Serial # DUAL010000 - Up)  
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INSTALLATION & OPERATING GUIDE  
BUNN-O-MATIC CORPORATION  
POST OFFICE BOX 3227  
SPRINGFIELD, ILLINOIS 62708-3227  
PHONE: (217) 529-6601 FAX: (217) 529-6644  
To ensure you have the latest revision of the manual or to obtain the illustrated parts catalog, please visit  
the latest catalog and manual updates. Contact Bunn-O-Matic Corporation at 1-800-286-6070 to obtain  
a paper copy of the required Illustrated Parts Catalog mailed via U.S. Postal Service.  
27040.0000J 5/12 ©1996 Bunn-O-Matic Corporation  
USER NOTICES  
The notices on this brewer should be kept in good condition. Replace unreadable or damaged labels.  
00658.0000  
00831.0000  
As directed in the International Plumbing Code of the  
International Code Council and the Food Code  
Manual of the Food and Drug Administration (FDA),  
this equipment must be installed with adequate  
MAIN ON/OFF  
backflow prevention to comply with federal, state  
and local codes. For models installed outside the  
U.S.A., you must comply with the applicable Plumb-  
ing /Sanitation Code for your area.  
SWITCH  
00656.0001  
39803.0000  
20201.5600  
37881.0000  
00824.0002  
12364.0000  
Page 3  
27040 050212  
ELECTRICAL REQUIREMENTS  
WARNING - The brewer must be disconnected from the power source until specified in Initial Set-Up.  
Refer to Data Plate on the Brewer, and local/national electrical codes to determine circuit requirements.  
L2 RED  
200, 230 or  
240V A.C.  
L1 BLACK  
200, 230 & 240 volt ac models  
120/208 & 120/240 volt ac models  
Note: This electrical service consists of 2  
current carrying conductors (L1 and L2) and  
a separate conductor for earth ground.  
Note: This electrical service consists of 3 current  
carrying conductors (Neutral, L1 and L2) and a  
separate conductor for earth ground.  
Electrical Hook-Up  
CAUTION – Improper electrical installation will damage electronic components.  
1. An electrician must provide electrical service as specified.  
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.  
3. Remove the front panel beneath the sprayheads.  
Models with electronic control assemblies:  
Place the tank heater switch at the top of the control assembly in the “OFF” position.  
Models with electro/mechanical thermostats:  
Rotate the control thermostat knob fully counterclockwise to the “OFF” position.  
4. Feed the cord through the strain relief and connect it to the terminal block.  
5. Connect the brewer to the power source and verify the voltage at the terminal block before proceeding. Re-  
place the front panel.  
6. If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing  
has been hooked up, the brewer is ready for Initial Set-Up.  
PLUMBING REQUIREMENTS  
This brewer must be connected to a cold water system with operating pressure between 20 and 90 psi (138  
and 620 kPa) from a 12" or larger supply line. A shut-off valve should be installed in the line before the brewer.  
Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi (345 kPa).  
The water inlet fitting is 14" flare.  
NOTE – Bunn-O-Matic recommends 14" copper tubing for installations of less than 25 feet and 38" for more than 25  
feet from the 12" water supply line. A tight coil of copper tubing in the water line will facilitate moving the brewer  
to clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The  
size and shape of the hole made in the supply line by this type of device may restrict water flow.  
As directed in the International Plumbing Code of the International Code Council and the Food Code  
Manual of the Food and Drug Administration (FDA), this equipment must be installed with adequate  
backflow prevention to comply with federal, state and local codes. For models installed outside the  
U.S.A., you must comply with the applicable Plumbing /Sanitation Code for your area.  
NOTE - If a backflow preventer is required by code, a shock arrestor should be installed between backflow pre-  
27040 050212  
Page 4  
Plumbing Hook-Up  
venter and dispenser. Installing the shock arrestor as close to dispenser as possible will provide best results.  
1. Flush the water line and securely attach it to the flare fitting on the strainer/flow control located on bottom  
of brewer.  
2. Turn on the water supply.  
CE REQUIREMENTS  
• This appliance must be installed in locations where it can be overseen by trained personnel.  
• For proper operation, this appliance must be installed where the temperature is between 5°C to 35°C.  
• Appliance shall not be tilted more than 10° for safe operation.  
• An electrician must provide electrical service as specified in conformance with all local and national codes.  
• This appliance must not be cleaned by water jet.  
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental  
capabilities, or lack of experience and knowledge, unless they have been given instructions concerning use of  
this appliance by a person responsible for its safety.  
• Children should be supervised to ensure they do not play with the appliance.  
If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel with  
a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.  
INITIAL SET-UP  
CAUTION – The brewer must be disconnected from the power source throughout the initial set-up, except when  
specified in the instructions.  
NOTE:ECAModelsOnly-Thisbrewerisequippedwithatemperaturesensorthatindicateswhentobrewand, when  
selected, locks-out the start of a brew cycle until the water has heated to the optimum brewing temperature.  
1. Remove the front panel beneath the sprayhead.  
Models with electronic control assemblies:  
Place the tank heater switch at the top of the control assembly in the “OFF” position.  
Replace the front panel.  
Models with electro/mechanical thermostats:  
Rotate the control thermostat knob fully counterclockwise to the “OFF” position.  
Replace the front panel.  
2. Connect the brewer to the power source. Water will begin flowing into the tank.  
3. When water stops flowing into the tank, remove the front panel and proceed as directed:  
Models with electronic control assemblies:  
Place the tank heater switch at the top of the control assembly in the “ON” position and replace the front  
panel.  
Models with electro/mechanical thermostats:  
Rotate the control thermostat knob fully clockwise to the “ON” position and replace the front panel.  
4. Wait approximately twenty minutes for the water in the tank to heat to the proper temperature.  
5. Place an empty server beneath either brew station and the ON/OFF switch in the upper ("ON") position.  
6. Triple-set Timers only: Place the brew station Selector switch in the 112 gallon position.  
7. (A) Initiate a brew cycle; after water has stopped flowing from the funnel, place the ON/OFF switch in the  
lower ("OFF") position and check the water volume in the server. It should be 192 ounces (5.7 L) for 1 1/2  
gallons. If not, adjust the timer as required. Refer to Adjusting Brew Volumes  
NOTE: Each batch setting must be adjusted individually, if they are not correct. Volumes are as follows:  
1 gallon - 128 ounces (3.8L)  
.5 gallon - 64 ounces (1.9L)  
(B) If necessary adjust the needle valve to achieve desired water volume to be bypassed around the coffee  
filter in the funnel.  
27040 111808  
Page 5  
INITIAL SET-UP (cont.)  
REFERENCE CHART  
MECHANICAL BYPASS WITH ADJUSTABLE NEEDLE VALVE  
BYPASS PERCENTAGE VS NUMBER OF FULL TURNS FROM  
MAXIMUM CLOCKWISE POSITION  
SINGLE & DUAL BREWERS  
40  
30  
20  
10  
0
0
1
2
3
4
5
6
7
8
NUMBER OF FULL TURNS  
NOTE: To increase the water bypass turn the needle valve counterclockwise, to decrease the water bypass  
turn the needle valve clockwise. An adjustment of the needle valve will require a timer adjustment for volume.  
To determine how many turns must be performed to achieve the desired volume, use the chart below.  
NOTE: The factory bypass is set at 20%  
8. Repeat step 7 until the proper water volume is achieved.  
9. Repeat steps 5 through 8 for the remaining brew station.  
10. The brewer is now ready for use in accordance with the coffee brewing instructions.  
ADJUSTING BREW VOLUMES  
CAUTION - Disconnect the power source from the brewer prior to the removal of any panel for the replacement  
or adjustment of any component.  
NOTE: Prior to setting or modifying batch sizes, check that the brewer is connected to water supply, the tank is  
properly filled, and a funnel and server are in place.  
1. Modifying batch sizes. To modify a batch volume, first check that the SET/LOCK switch is in the “SET” posi-  
tion on the circuit board.  
To increase a batch size. Press and hold the START or BREW switch until three clicks are heard. Release  
the switch (Failure to release the switch within two seconds after the third click causes the volume setting to  
be aborted and previous volume setting will remain in memory) and press it again one or more times. Each  
time the switch is pressed, two seconds are added to the brew time period. Allow the brew cycle to finish in  
order to verify that the desired volume has been achieved.  
To decrease a batch size. Press and release the START or BREW switch once for every two-second interval  
27040 011110  
Page 6  
INITIAL SET-UP (cont.)  
to be removed from the total brew time period; then immediately press and hold down the START or BREW  
switch until three clicks are heard. Release the switch. (Failure to release the switch within two seconds after  
the third click causes the volume setting to be aborted and previous volume setting will remain in memory).  
Allow the brew cycle to finish in order to verify that the desired volume has been achieved.  
2. Setting batch sizes. To set a batch volume, first check that the SET/LOCK switch is in the “SET” position on  
the circuit board. Press and hold the START or BREW switch until three distinct clicks are heard, and then  
release the switch. (Failure to release the switch within two seconds after the third click causes the volume  
setting to be aborted and previous volume setting will remain in memory). View the level of the liquid being  
dispensed. When the desired level is reached, turn the ON/OFF switch to “OFF” (lower). The brewer remembers  
this volume and will continue to brew batches of this size until the volume setting procedure is repeated.  
NOTE: When brewing coffee, batch volumes will decrease due to absorption by the coffee grounds.  
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing brew times  
once programmed, you can set the SET/LOCK switch to the “LOCK” position. This will prevent any program-  
ming to be done until switch is once again placed in the “SET” position.  
NOTE: If the clicks can not be heard, lightly grip the incoming water line to feel when the valve cycles on  
and off.  
OPERATING CONTROLS  
BREW SELECTOR SWITCH (Triple - set timer models only)  
Placing the switch in the 12 Gal, 1 Gal, or 112 Gal position selects the amount of coffee to be brewed in sub-  
sequent brew cycles. Repositioning this switch after a brew cycle has been initiated does not change the brew  
batch in progress.  
ON/OFF SWITCH  
Placing the switch in the unlighted lower position cuts power to the brew station warmer and stops brewing.  
Stopping a brew cycle after it has been started will not stop the flow of water from the funnel. Placing the switch  
in the lighted upper position supplies power to the brew station warmer and enables the brew circuit.  
START SWITCH  
Momentarily pressing and releasing this switch starts a brew cycle when the On/Off switch is in the lighted  
upper position.  
GRINDER SELECTOR SWITCH  
Pressing the right or left side of the switch selects the corresponding brew station.  
NOTE – The On/Off switch must be in the lighted upper position to initiate and complete a brew cycle.  
COFFEE BREWING  
1. Select the desired batch size.  
2. Insert a BUNN filter into the funnel.  
3. Pour the proper amount of fresh ground coffee into filter and level the bed of grounds by gently shaking.  
4. Slide the funnel into the funnel rails.  
5. Place an empty server under the funnel.  
6 Place the On/Off switch in the lighted upper position. Momentarily press and release the start switch.  
7. When brewing is completed, simply discard the grounds and filter.  
CLEANING  
1. The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all  
surfaces on Bunn-O-Matic equipment.  
2. Check and clean the sprayhead. The sprayhead holes must always remain open.  
NOTE – In hard water areas, this may need to be done daily. It will help prevent liming problems in the brewer  
and takes less than a minute.  
27040 011110  
Page 7  

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