Broilmaster Gas Grill DC2CART 1 User Manual

PC2CART-1, DC2CART-1  
INSTALLATION INSTRUCTIONS  
VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN  
THIS CART BEFORE BEGINNING INSTALLATION.  
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.  
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.  
KEEP THIS OWNERS MANUAL FOR FUTURE REFERENCE.  
EMPIRE COMFORT SYSTEMS, INC • 918 FREEBURG AVE. • BELLEVILLE, IL 62220  
B100999-1-0906  
B100999-1-0906  
Page 1  
 
IMPORTANT INFORMATION  
Grill Location  
Gas Types  
Broilmaster® Premium Gas Grills are designed for  
outdoor use ONLY.  
Never use liquid propane gas with a grill designed for  
natural gas, or natural gas with a grill designed for liquid  
propane gas. The type of gas required for your grill is  
defined on its product identification label. Questions  
regarding different types of gases should be directed  
to your gas supplier.  
This cart is are designed for use with Broilmaster® gas  
grills and must not be used with any other grill or for  
any other purpose.  
Never install or operate your grill in any building, garage,  
or other enclosed area.  
Cleaning  
The exterior of your cart may be cleaned with hot water  
and mild detergent as needed.  
For your safety, the grill should not be installed or oper-  
ated under any combustible materials, such as carports,  
covered porches, awnings, or overhangs.  
Touch-up paint is available through your Broilmaster®  
dealer.  
Never install or use your grill in or on any recreational  
vehicle or boat.  
Stainless steel surfaces may be cleaned with a spray-  
on stainless steel cleaner available at most hardware  
stores.  
CAUTION: THE INSTALLATION AND OPERATION OF THIS GRILL  
AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO  
THE POSSIBILITY OF FIRE, PROPERTY DAMAGE, OR PERSONAL  
INJURY.  
Important: Do not use harsh or abrasive cleaners!  
Your cart has a highly polished surface and may be  
easily scratched.  
Aminimum clearance of sixteen (16") inches is required  
from all sides of the grill to any combustible material.  
A minimum clearance of eighteen (18") inches is re-  
quired from the back of the grill to any combustible  
material.  
Periodic Inspection and  
Maintenance  
Periodicinspectionsandmaintenanceareessential. All  
Broilmaster® Gas Grill products or mechanical devices  
eventually begin to wear due to environment, contami-  
nants, corrosion or aging. Inspect all components at  
least twice per year and replace any that show wear.  
Examples of combustible materials are patio furniture,  
fences, or the wall of your home.  
The area surrounding the grill should be clear to ensure  
proper ventilation. Do not obstruct the flow of com-  
bustion and ventilation air in any way. The ventilation  
openings on the propane cylinder enclosure must also  
remain free and clear of debris.  
Ifanypartsaredamagedormissing,youmayorderparts  
from your local Broilmaster® dealer. Please refer to the  
Parts Diagram and Parts List section of this manual for  
more detailed information.  
WARNING: DO NOT INSTALL OR OPERATE A GAS GRILL  
WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED  
OR STORED. FAILURE TO COMPLY WITH THIS WARNING COULD  
RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR  
PERSONAL INJURY.  
B100999-1-0906  
Page 3  
 
PC HARDWARE PACKAGE  
B062998 KNOB  
Page 4  
B100999-1-0906  
 
DC HARDWARE PACKAGE  
B072220 SCREW 1/4-20 X 3/4 PH TRUSS HEAD BOS  
B100116 1/4-20 X ½ HEX HEAD BOS  
B062998 KNOB  
B100137 SCREW #10-24 X 3/8 PH TRUSS HEAD BOS  
B072181 1/4-20 WING NUT BOS  
B100999-1-0906  
Page 5  
 
CART EXPLODED VIEW  
2
3
1
5
6
4
7
8
9
10  
9
10  
REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS  
MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY.  
CAUTION: USE CAUTION WHEN HANDLING PARTS, AS THEY MAY CONTAIN SHARP EDGES.  
WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY.  
TOOLS REQUIRED: PHILLIPS HEAD SCREW DRIVER (AN ELECTRIC SCREW DRIVER OR DRILL IS  
RECOMMENDED TO EASE INSTALLATION.)  
Page 6  
B100999-1-0906  
 
CART PARTS LIST  
All repair part orders should be placed through your local Broilmaster® dealer. To locate a dealer  
ensure prompt and accurate service, please provide the following information when placing a  
repair part order: Model Number, Part Name, Part Number, and Quantity of parts needed.  
KEY NO.  
PART NAME  
PC2CART  
DC2CART  
1
2
KNOB  
B062998  
B072205  
B064791  
B072201  
B072215  
B100996  
B101027  
B062998  
B072210  
B064791  
B072203  
B072215  
B101009  
B101026  
DRIP PAN DRAWER ASSEMBLY  
CYLINDER RETAINER  
BRACE REAR CART  
DRIP PAN BRACKET  
BASE BODY ASSEMBLY  
CONTROL HOUSING  
BASE SHELF ASSEMBLY  
CASTER W/O BRAKE  
CASTER W/BRAKE  
3
4
5
6
7
8
B101001 (INCLUDES 9 & 10) B101004 (INCLUDES 9 & 10)  
9
B063103  
B063104  
B060337  
B063103  
B063104  
B060337  
10  
NS  
DRIP PAN  
B100999-1-0906  
Page 7  
 
CART ASSEMBLY  
2
Attach drip pan bracket (5) to the rear brace of the base body  
assembly with two 1/4-20 x 3/4 phillips head screws and two  
1/4-20 Wing Nuts. Figure 2.  
Attention: Peel protective film from all parts  
before assembly.  
Caution: Be careful when handling parts, as they  
may contain sharp edges. Work gloves are recom-  
mended to prevent injury.  
In each illustration parts are identified with "Key" num-  
bers. Key numbers appear in parenthesis after a part  
name is mentioned for the first time in the instructions  
and are labeled on the illustrations. You can reference  
each part by its key number on the Parts List if you need  
help in identifying a part.  
(Base body removed for clarity)  
Attention: For fixed base installation instruc-  
tions, turn to page 10.  
FIGURE 2  
3
Install one 1/4-20 x 3/4 phillips head screw into the factory  
installed nut on the Left Side of cart. Figure 3.  
1
Attach base body assembly (6) to base shelf assembly (8)  
with six 1/4-20 x 3/4" phillips head screws. Insert screws  
into the factory installed threaded inserts on the base shelf  
assembly. Tighten screws completely. See Figure 1.  
4
Fasten the Cylinder Retainer (3) to the screw with a wing nut.  
Adjust height to accommodate your LP cylinder. Figure 3.  
FIGURE 1  
FIGURE 3  
Page 8  
B100999-1-0906  
 
CART ASSEMBLY  
5
7
Using four 1/4-20 x 3/4 screws, fasten the grill to the  
cart. Figure 4.  
Slide the mounting tabs on the control (7) housing be-  
hind the opening on the cart. Allow the control housing  
to rest at bottom of opening on cart. Figure 6.  
Note: To ease assembly you may wish to install the ig-  
niter as shown in your Broilmaster® grill manual before  
attaching the grill to the cart.  
FIGURE 6  
FIGURE 4  
6
8
Install one 1/4-20 x 1/2 hex head BOS into drip pan  
drawer assembly (2) and tighten knob (1). Figure 5.  
Align the holes in the front of cart with the nuts on the  
control housing (with the mounting tabs positioned  
inside cart) and attach with the two 10-24 x 3/8 phillips  
head screws. Figure 6.  
9
Place the drip pan in the drip pan drawer and slide onto  
drip pan bracket. Figure 7.  
FIGURE 5  
FIGURE 7  
B100999-1-0906  
Page 9  
 
FIXED BASE INSTALLATION INSTRUCTIONS  
Attention: Peel protective film from all parts  
before assembly.  
4
Attach base to surface (deck, concrete, etc.) with four  
appropriate bolts (not supplied). Figure 9.  
Caution: Be careful when handling parts, as they  
may contain sharp edges. Work gloves are recom-  
mended to prevent injury.  
In each illustration parts are identified with "Key" num-  
bers. Key numbers appear in parenthesis after a part  
name is mentioned for the first time in the instructions  
and are labeled on the illustrations. You can reference  
each part by its key number on the Parts List if you need  
help in identifying a part.  
1
Remove four casters (9, 10) (wheels) from base shelf  
assembly (8).  
2
Attach base body assembly (6) to base shelf assembly  
(8) with six 1/4-20x3/4" phillips head screws. Insert  
screws into the factory installed threaded inserts on  
the base shelf assembly. Tighten screws completely.  
Figure 8.  
FIGURE 9  
3
5
Position base at the installation location.  
Attach drip pan bracket (5) to the rear brace of the base  
bodyassemblywithtwo1/4-20x3/4phillipsheadscrews  
and two 1/4-20 Wing Nuts. Figure 10.  
(Base body removed for clarity)  
FIGURE 10  
FIGURE 8  
Page 10  
B100999-1-0906  
 
FIXED BASE INSTALLATION INSTRUCTIONS  
9
6
Install one 1/4-20 x 1/2 hex head BOS into drip pan  
drawer assembly (2) and tighten knob (1). Figure 13.  
Install one 1/4-20 x 3/4 phillips head screw into the fac-  
tory installed nut on the Left Side of cart. Figure 11.  
7
Fasten the Cylinder Retainer (3) to the screw with a  
wing nut. Adjust height to accommodate your LP cyl-  
inder. Figure 11.  
FIGURE 13  
10  
Slide the mounting tabs on the control housing (7) be-  
hind the opening on cart. Allow the control housing to  
rest at bottom of opening on cart. Figure 14.  
11  
Align the holes in the front of the cart with the nuts on  
the control housing (with the mounting tabs positioned  
inside the cart) and attach with two 10-24x3/8 phillips  
head screws. Figure 14.  
FIGURE 11  
8
Using four 1/4-20 x 3/4 screws, fasten the grill to the  
cart. Figure 12.  
Note: To ease assembly you may wish to install the  
igniter as shown in your Broilmaster® grill manual before  
attaching the grill to the cart.  
FIGURE 14  
FIGURE 12  
B100999-1-0906  
Page 11  
 
FIXED BASE INSTALLATION INSTRUCTIONS  
12  
Place the drip pan in the drip pan drawer and slide onto  
drip pan bracket. Figure 15.  
FIGURE 15  
BROILMASTER®  
A Division of Empire Comfort Systems, Inc.  
918 Freeburg Ave.  
Belleville, Illinois 62220  
Phone: 1-800-851-3153  
FAX: 1-800-443-8648  
VISIT OUR WEB SITE AT WWW.broilmaster.com  
RETAIN OWNERS MANUAL FOR FUTURE REFERENCE.  
FORM NO. B100999-0-0906  
Page 12  
B100999-1-0906  
 

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