Chicago Electric Mixer 65760 User Manual

dual electric  
mortar mixer  
65760  
Set up and operating inStructionS  
®
distributed exclusively by Harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
SaVe tHiS manual.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
 
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
tached to a rotating part of the power  
tool may result in personal injury.  
e.do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
Mortar Mixer in unexpected situa-  
tions.  
c.do not expose the mortar mixer to  
rain. Water entering a power tool will  
increase the risk of electric shock.  
d.do not abuse the power cord (6).  
never use the cord for carrying,  
pulling or unplugging the mortar  
mixer. Keep the cord away from  
heat, oil, sharp edges or moving  
parts. Damaged or entangled cords  
increase the risk of electric shock.  
f. dress properly. do not wear loose  
clothing or jewelry. Keep your  
hair, clothing and gloves away  
from moving parts. Loose clothes,  
jewelry or long hair can be caught in  
moving parts.  
g.if devices are provided for the con-  
nection of dust extraction and col-  
lection facilities, ensure these are  
connected and properly used. Use  
of these devices can reduce dust-re-  
lated hazards.  
3. personal safety  
a.Stay alert, watch what you are do-  
ing and use common sense when  
operating the mortar mixer. do  
not use a power tool while you  
are tired or under the influence of  
drugs, alcohol or medication. A  
moment of inattention while operat-  
ing power tools may result in serious  
personal injury.  
4. power tool use and care  
a.do not force the mortar mixer. use  
the correct power tool for your ap-  
plication. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
b.use personal protective equip-  
ment. always wear anSi-approved  
safety goggles. Safety equipment  
such as NIOSH-approved dust mask,  
non-skid safety shoes, hard hat, or  
hearing protection used for appropri-  
ate conditions will reduce personal  
injuries.  
b.do not use the mortar mixer if the  
power Switch (1) does not turn it  
on and off. Any power tool that can-  
not be controlled with the Switch is  
dangerous and must be repaired.  
c.disconnect the power cord (6)  
from its electrical outlet before  
making any adjustments, changing  
accessories, or storing the mortar  
mixer. Such preventive safety mea-  
sures reduce the risk of starting the  
power tool accidentally.  
c.prevent unintentional starting. en-  
sure the power Switch (1) is in the  
“oFF” position before connecting  
to the power source, picking up or  
carrying the tool. Carrying power  
tools with your finger on the Switch or  
energizing power tools that have the  
Switch on invites accidents.  
d.Store idle power tools out of the  
reach of children and do not al-  
low persons unfamiliar with the  
mortar mixer or these instructions  
to operate the power tool. Power  
d.remove any adjusting key or  
wrench before turning the mortar  
mixer on. A wrench or a key left at-  
SKU 65760  
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Page 3  
 
tools are dangerous in the hands of  
untrained users.  
4. do not use an extension cord with  
this mortar mixer.  
e.maintain the mortar mixer. check  
for misalignment or binding of  
moving parts, breakage of parts  
and any other condition that may  
affect the power tool’s operation.  
if damaged, have the power tool  
repaired before use. Many ac-  
cidents are caused by poorly main-  
tained power tools.  
5. do not start the mortar mixer un-  
til its left and right augers (28a,  
28B) are in the mixing drum.  
6. do not remove the left and right  
augers (28a, 28B) from the mixing  
drum until the mortar mixer has  
completely stopped.  
7. Do not attempt to mix flammable  
or combustible materials with this  
mortar mixer.  
f. use the mortar mixer and its ac-  
cessories in accordance with  
these instructions, taking into ac-  
count the working conditions and  
the work to be performed. Use of  
the Mortar Mixer for operations differ-  
ent from those intended could result  
in a hazardous situation.  
8. maintain labels and nameplates  
on the mortar mixer. These carry  
important safety information. If un-  
readable or missing, contact Harbor  
Freight Tools for a replacement.  
9. avoid unintentional starting. Pre-  
pare to begin work before turning on  
the Mortar Mixer.  
5. Service  
a.Have your mortar mixer serviced  
by a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of the  
power tool is maintained.  
10. do not leave the mortar mixer unat-  
tended when it is plugged into an  
electrical outlet. Turn off the tool,  
and unplug it from its electrical outlet  
before leaving.  
Specific Safety Warnings  
1. When in use, always hold the grip  
Housing (16) of the mortar mixer  
firmly with both hands.  
11. this product is not a toy. Keep it  
out of reach of children.  
12. people with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in close  
proximity to heart pacemaker could  
cause pacemaker interference or  
pacemaker failure. In addition, peo-  
ple with pacemakers should:  
• Avoid operating alone.  
2. Keep hands, fingers, and body  
safely away from the left and  
right augers (28a, 28B) when the  
the mortar mixer is plugged into an  
electrical outlet.  
3. use this mortar mixer only with the  
ground Fault circuit interrupter  
(gFci) plug/power cord (6). Attach  
the GFCI Plug/Power Cord directly to  
the electrical outlet.  
• Do not use with power switch locked  
on.  
• Properly maintain and inspect to  
avoid electrical shock.  
• Any power cord must be properly  
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Page 4  
 
grounded. The Ground Fault Cir-  
cuit Interrupter (GFCI) must also be  
implemented – it prevents sustained  
electrical shock.  
cannot be built into this product, but  
must be supplied by the operator.  
Vibration Safety  
13. Some dust created by power sand-  
ing, sawing, grinding, drilling,  
and other construction activities,  
contains chemicals known [to the  
State of california] to cause can-  
cer, birth defects or other repro-  
ductive harm. Some examples of  
these chemicals are:  
This tool vibrates during use. Re-  
peated or long-term exposure to  
vibration may cause temporary or  
permanent physical injury, particularly  
to the hands, arms and shoulders. To  
reduce the risk of vibration-related  
injury:  
1. Anyone using vibrating tools regu-  
larly or for an extended period should  
first be examined by a doctor and  
then have regular medical check-  
ups to ensure medical problems are  
not being caused or worsened from  
use. Pregnant women or people  
who have impaired blood circulation  
to the hand, past hand injuries, ner-  
vous system disorders, diabetes, or  
Raynaud’s Disease should not use  
this tool. If you feel any medical or  
physical symptoms related to vibra-  
tion (such as tingling, numbness, and  
white or blue fingers), seek medical  
advice as soon as possible.  
• Lead from lead-based paints  
• Crystalline silica from bricks and ce-  
ment or other masonry products  
• Arsenic and chromium from chemi-  
cally treated lumber  
Your risk from these exposures var-  
ies, depending on how often you do  
this type of work. To reduce your  
exposure to these chemicals: work in  
a well ventilated area, and work with  
approved safety equipment, such as  
those dust masks that are specially  
designed to filter out microscopic  
particles. (California Health & Safety  
Code § 25249.5, et seq.)  
14. Warning: Handling the power  
cord (6) on this product will ex-  
pose you to lead, a chemical  
known to the State of california  
to cause cancer, and birth defects  
or other reproductive harm. Wash  
hands after handling. (California  
Health & Safety Code § 25249.5, et  
seq.)  
2. Do not smoke during use. Nico-  
tine reduces the blood supply to the  
hands and fingers, increasing the risk  
of vibration-related injury.  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
4. Use tools with the lowest vibration  
when there is a choice between dif-  
ferent processes.  
15. the warnings, precautions, and  
instructions discussed in this in-  
struction manual cannot cover all  
possible conditions and situations  
that may occur. It must be under-  
stood by the operator that common  
sense and caution are factors which  
5. Include vibration-free periods each  
day of work.  
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Page 5  
 
6. Grip tool as lightly as possible (while  
still keeping safe control of it). Let  
the tool do the work.  
double insulated tools: tools  
with two prong plugs  
7. To reduce vibration, maintain the tool  
as explained in this manual. If any  
abnormal vibration occurs, stop use  
immediately.  
SaVe tHeSe  
inStructionS.  
1. Tools marked “Double Insulated” do  
not require grounding. They have  
a special double insulation system  
which satisfies OSHA requirements  
and complies with the applicable  
standards of Underwriters Laborato-  
ries, Inc., the Canadian Standard As-  
sociation, and the National Electrical  
Code.  
grounding  
to preVent  
electric SHocK  
and deatH From  
incorrect grounding  
Wire connection:  
Check with a qualified  
(See outlets for 2-prong plug.)  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. do not  
modify the gFci power cord  
plug provided with the tool.  
do not use the tool if the  
power cord or plug is  
2. Double insulated tools may be used  
in either of the 110 volt outlets shown.  
(See outlets for 2-prong plug.)  
SYmBologY  
damaged. if damaged, have it  
repaired by a service facility  
before use. if the plug will not  
fit the Outlet, have a proper  
Outlet installed by a qualified  
electrician.  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
V~  
Amperes  
a
n xxxx/min.  
No Load Revolutions per Minute  
(RPM)  
0
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Page 6  
 
note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
SpeciFicationS  
110 V~ / 60 Hz / 8 Amps  
Electrical  
Power Switch: Trigger with Safety Lock  
Requirements  
Power Cord: 16 AWG x 2C  
Power Plug: GFCI 2-Prong Polarized  
Rotation  
Counterclockwise Only  
1. Insert the Left Auger (28A) into the  
Output Shaft (27) marked “l”. Then  
use the provided 7/8” Wrench (28C)  
and 1-1/8” Wrench (28D) to tighten  
the Nut (29) and secure the Left Au-  
ger in place. (See Figure a.)  
Rotations Per  
Minute  
Low Speed (l): 0 to 500 RPM  
High Speed (ll): 0 to 700 RPM  
Variable Speed  
6 settings  
Left Auger (Qty. 1)  
Right Auger (Qty1)  
Carbon Brushes (Qty. 2)  
7/8” Wrench (Qty. 1)  
1-1/8” Wrench (Qty. 1)  
Accessories  
2. Insert the Right Auger (28B) into the  
Output Shaft (27) marked “r”. Then  
use the provided 7/8” Wrench (28C)  
and 1-1/8” Wrench (28D) to tighten  
the Nut (29) and secure the Right  
Auger in place. (See Figure a.)  
unpacKing  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
nut  
(29)  
Figure a  
output  
SHaFt  
(27)  
aSSemBlY inStructionS  
rigHt  
auger  
(28B)  
read the entire important  
SaFetY inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
nut  
(29)  
output  
SHaFt  
(27)  
leFt  
auger  
(28a)  
to preVent  
SeriouS injurY  
From accidental  
operation:  
turn the power Switch (1) of  
the mortar mixer to its “oFF”  
position and unplug the tool  
from its electrical outlet  
before assembling or making  
any adjustments to the tool.  
SKU 65760  
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Page 7  
 
2. Place a mixing drum (not included) in  
the work area. Make sure the mixing  
drum is located on a flat, level ground  
surface.  
product FeatureS  
upper  
HouSing  
(16)  
3. Pour the material to be mixed (i.e.,  
large batches of grout, concrete, or  
mortar) in the mixing drum.  
Speed  
regulator  
(17)  
SWitcH  
locK  
Speed  
regulating  
KnoB  
4. IMPORTANT: Refer to the manufac-  
turer’s instructions of the material for  
proper mixing instructions.  
(59)  
poWer  
SWitcH  
(1)  
rigHt  
auger  
(28B)  
5. Make sure the Power Switch (1)  
of the Mortar Mixer is in its “oFF”  
position. Then plug the tool’s GFCI  
Power Cord/Plug (6) into the nearest  
110 volt, grounded, electrical outlet.  
(See Figure B.)  
poWer cord  
&
gFci poWer plug  
(6)  
leFt  
auger  
(28a)  
6. NOTE: Route the Power Cord (6)  
along a safe route to reach the mix-  
ing drum without creating a tripping  
hazard or exposing the Power Cord  
to possible damage. The Power  
Cord must reach the mixing drum  
with enough extra length to allow free  
movement while working.  
Figure B  
operating inStructionS  
read the entire important  
SaFetY inFormation  
section at the beginning of  
this manual including all text  
under subheadings therein  
before set up or use of this  
mortar mixer. Warning: Before  
each use check the operation  
of gFci plug. a) plug gFci into  
power outlet. indicator should  
turn on. b) press test button.  
indicator should turn off. c)  
press reset button again for  
use. plug indicator light must  
be illuminated. do not use tool  
if above test fails.  
(See Figure B.)  
7. Lower the previously attached Left  
Auger (28A) and Right Auger (28B)  
into the mixing drum.  
caution: Do not immerse the Mor-  
tar Mixer in material above the Shafts  
of the Augers. (See Figure B.)  
8. Set the Speed Regulating Knob (59)  
to either “loW” (0 to 480 RPM) or  
“HigH” (0 to 650 RPM).  
IMPORTANT: DO NOT attempt to  
change speeds with the Speed Regu-  
lating Knob while the tool is running.  
(See Figure B.)  
1. Designate a work area that is clean  
and well-lit. The work area must not  
allow access by children or pets to  
prevent injury and distraction.  
9. Grip the Upper Housing (16) firmly  
with both hands and maintain a firm  
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Page 8  
 
grip throughout the mixing operation.  
must be performed only by a  
(See Figure B.)  
qualified technician.  
10. Press and hold the Switch Lock while  
pulling up on the Power Switch (1)  
to start the Mortar Mixer. The power  
switch must be held up all the time  
for the unit to operate. Releasing  
the switch will turn the unit off. (See  
Figure B.)  
to preVent  
SeriouS injurY  
From accidental  
operation:  
turn the power Switch (1) of  
the mortar mixer to its “oFF”  
position and unplug the tool  
from its electrical outlet  
before performing any  
inspection, maintenance, or  
cleaning procedures.  
11. If necessary, you may further adjust  
the speed of the Mortar Mixer pad-  
dles by adjusting the Speed Regula-  
tor (17).NOTE: The Speed Regula-  
tor may be adjusted while the tool is  
running. (See Figure B.)  
to preVent SeriouS  
injurY From tool  
Failure:  
do not use damaged  
equipment. if abnormal noise  
or vibration occurs, have the  
problem corrected before  
further use.  
12. When finished mixing the material,  
turn the Mortar Mixer’s Power Switch  
(1) to its “oFF” position to stop the  
tool.  
caution: DO NOT remove the  
Mortar Mixer from the mixing drum  
until the Mixer has completely  
stopped. (See Figure B.)  
1. BEFORE EACH USE, inspect the  
general condition of the Mortar Mixer.  
Check for loose screws/nuts, mis-  
alignment or binding of moving parts,  
cracked or broken parts, damaged  
electrical wiring, and any other condi-  
tion that may affect its safe operation.  
13. Once the Mortar Mixer has complete-  
ly stopped, remove it from the mixing  
drum. Then unplug the GFCI Power  
Cord/Plug (6) from its electrical outlet.  
(See Figure B.)  
2. CARBON BRUSH MAINTENANCE.  
The Carbon Brushes (9) may require  
maintenance when the Motor perfor-  
mance of the tool decreases or stops  
working completely. To maintain the  
Brushes:  
14. Make sure to clean the Left Auger  
(28A) and Right Auger (28B) thor-  
oughly after use. Then store the Mor-  
tar Mixer in a clean, dry, safe location  
out of reach of children and other  
unauthorized persons.  
a. Remove the Carbon Brush Cover (8)  
on each side of the Motor Housing.  
maintenance and  
SerVicing  
b. Remove the Carbon Brushes (9)  
from the Housing. Keep track of  
which orientation the old carbon  
Brushes were in to prevent need-  
less wear if they will be rein-  
stalled.  
Procedures not specifically  
explained in this manual  
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Page 9  
 
c. If either Carbon Brush (9) is worn  
down by more than 1/2, replace  
both Carbon Brushes.  
4. WARNING! If the Power Cord (6) of  
this Mortar Mixer is damaged, it must  
be replaced only by a qualified ser-  
vice technician.  
d. To clean old Carbon Brushes (9)  
before reusing them, rub the contact  
areas with a pencil eraser.  
pleaSe read tHe  
FolloWing careFullY  
e. Reinsert the old Carbon Brushes (9)  
in the same orientation to reduce  
wear.  
THE MANUFACTURER AND/OR DISTRIBUTOR  
HASPROVIDEDTHEPARTSLISTANDASSEMBLy  
DIAGRAM IN THIS MANUAL AS A REFERENCE  
TOOLONLy. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANy REPRESENTATION  
OR WARRANTy OF ANy KIND TO THE BUyER  
THAT HE OR SHE IS QUALIFIED TO MAKE ANy  
REPAIRS TO THE PRODUCT, OR THAT HE OR  
SHE IS QUALIFIED TO REPLACE ANy PARTS OF  
THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR ExPRESSLy STATES  
THATALLREPAIRSANDPARTSREPLACEMENTS  
SHOULD BE UNDERTAKEN By CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT By THE  
BUyER. THE BUyER ASSUMES ALL RISK AND  
LIABILITyARISINGOUTOFHISORHERREPAIRS  
TOTHEORIGINALPRODUCTORREPLACEMENT  
PARTS THERETO, OR ARISING OUT OF HIS OR  
HER INSTALLATION OF REPLACEMENT PARTS  
THERETO.  
f. When installing the Carbon Brushes  
(9), make sure the carbon portions of  
the Brushes contact the Motor Arma-  
ture, and that the Springs face away  
from the Motor. Also, make sure the  
Springs operate freely.  
g. Replace the Brush Covers (8). Do  
not overtighten.  
note: New Carbon Brushes (9) tend to  
spark when first used until they wear  
and conform to the Motor’s Armature.  
(See assy. diagram.)  
3. AFTER USE, clean external surfaces  
of the tool with clean cloth. Do not  
use solvents. Do not immerse the  
Motor Housing in liquid.  
trouBleSHooting  
problem  
possible causes  
possible Solutions  
Tool will not start  
1. No power at outlet.  
1. Check power at outlet.  
2. Cord not connected.  
3. GFCI plug not reset.  
2. Check that cord is plugged in.  
3. Push GFCI reset button. Plug indicator light  
must be illuminated.  
Tool turns on, but Left and Right Augers not  
Make sure the Left Auger is attached to the  
Output Shaft marked “L”. Make sure the Right  
Auger is attached to the Output Shaft marked  
“R” (Augers are stamped with “L” and “R”.  
Augers do not  
turn.  
properly attached.  
Unsatisfactory  
mixing results.  
Tool speed too fast or too slow.  
Check with material manufacturer’s  
recommendations for proper mixing speed.  
Then adjust Speed Regulator and/or Speed  
Regulating Knob to proper tool mixing speed.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. disconnect power supply before service.  
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Page 10  
 
partS liSt  
Parts No.  
1
Description  
Switch  
Capacitor  
Screw M4x12  
Pressboard  
QTy  
1
1
6
1
1
1
2
2
2
2
4
1
Parts No.  
Description  
QTy  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
Dust baffle  
2
Bearing 6204  
Hose clamp 20  
Bearing 6002  
Middle gear pin  
Gear  
2
2
2
1
3
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
Sheath  
Power cord  
Hose clamp 14  
Bearing 698  
Duplicate gear shaft  
Gear  
Screw M4x8  
Intermediate cap  
Screw M6x12  
Motor front cover  
Needle roller bearing  
Duplicate gear  
Spline shaft  
Carbon brush rack  
Carbon brush cover  
Carbon brush  
Thermal insulation sheet  
Screw M4x50  
Rear cover  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
28A  
28B  
28C  
Motor gasket  
Screw M5x40  
Spring washer  
Grip Upper housing  
Speed regulator  
Stator  
Wind stop ring  
Screw M5x80  
Grip Lower housing  
Screw M4x14  
Bearing washer  
Bearing 6000  
Rotor  
5
4
1
1
1
1
2
1
16  
1
1
1
1
2
1
1
1
1
Small gear  
Circlip 10  
Circlip 20  
Middle gear  
Bearing 608  
Circlip 10  
Head cover  
Speed regulating  
deflector rod  
Bearing 6001  
Output shaft  
Flat key 5x10  
Left Auger  
Right Auger  
7/8” Wrench  
56  
57  
58  
59  
60  
Hose clamp 20  
1
1
1
1
1
Steel ball  
Spring  
Speed regulating knob  
Screw M4x10  
28D  
29  
1-1/8” Wrench  
1
2
Nut  
30  
Hose clamp 47  
2
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Page 11  
 
aSSemBlY diagram  
left auger (28a) and right auger (28B) not shown.  
7/8” Wrench (28c) and 1-1/8” Wrench (28d) not shown.  
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Page 12  
 
aSSemBlY diagram - continued  
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Page 13  
 
limited 90 daY WarrantY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this prod-  
uct is free from defects in materials and workmanship for the period of 90 days from  
the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,  
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.  
We shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product. Some  
states do not allow the exclusion or limitation of incidental or consequential damages, so  
the above limitation of exclusion may not apply to you. THIS WARRANTy IS ExPRESS-  
Ly IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE  
WARRANTIES OF MERCHANTABILITy AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
record product’s Serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65760  
For technical questions, please call 1-800-444-3353.  
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