Craftsman Drill G8693 User Manual

MINI SHAPER MODEL G8693  
INSTRUCTION MANUAL  
COPYRIGHT © 2000 BY GRIZZLY INDUSTRIAL, INC.  
1821 VALENCIA ST., BELLINGHAM, WA 98227  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
JUNE 2000 PRINTED IN CHINA.  
 
Table Of Contents  
PAGE  
1.  
2.  
3.  
SAFETY  
SAFETY INSTRUCTIONS FOR POWER TOOLS ................................................3-4  
ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ......................................5  
CIRCUIT REQUIREMENTS  
110V OPERATION ....................................................................................................6  
GROUNDING ............................................................................................................6  
GENERAL INFORMATION  
COMMENTARY ........................................................................................................7  
UNPACKING..............................................................................................................7  
PARTS INVENTORY................................................................................................8  
CLEAN UP ................................................................................................................9  
ASSEMBLY  
STUB SHAFT ..........................................................................................................10  
FENCE ....................................................................................................................11  
RING GUARD..........................................................................................................11  
SITE CONSIDERATIONS ......................................................................................12  
OPERATIONS  
4.  
5.  
OVERVIEW..............................................................................................................13  
ON/OFF SWITCH....................................................................................................14  
FENCE ....................................................................................................................14  
DEPTH OF CUT ......................................................................................................14  
TABLE INSERT ......................................................................................................15  
SPINDLE HEIGHT ..................................................................................................15  
RING GUARD..........................................................................................................16  
KEYED WASHERS ................................................................................................16  
INSTALLING A CUTTER ........................................................................................17  
USING ROUTER BITS ............................................................................................17  
WORKPIECE PREP................................................................................................18  
WOOD GRAIN ........................................................................................................18  
STRAIGHT EDGE SHAPING ..................................................................................19  
ACROSS THE GRAIN ............................................................................................19  
LARGE WORKPIECE..............................................................................................20  
CURVED WORKPIECE ..........................................................................................20  
DUST COLLECTION ..............................................................................................21  
MAINTENANCE ............................................................................................................22  
BELT REPLACEMENT............................................................................................22  
CLOSURE ....................................................................................................................23  
DATA SHEET ..........................................................................................................24  
PARTS BREAKDOWN ............................................................................................25  
PARTS LIST ............................................................................................................26  
WARRANTY..................................................................................................................27  
6.  
7.  
8.  
G8693 Mini Shaper  
-3-  
 
SECTION 1: SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous conditions.  
This manual uses a series of symbols and signal words which are intended to convey the level  
of importance of the safety messages. The progression of symbols is described below.  
Remember that safety messages by themselves do not eliminate danger and are not a substi-  
tute for proper accident prevention measures.  
Indicates an imminently hazardous situation which, if not  
avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoid-  
ed, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoid-  
ed, MAY result in minor or moderate injury. It may also be  
used to alert against unsafe practices.  
This symbol is used to alert the user to useful information  
about proper operation of the equipment.  
NOTICE  
Safety Instructions For Power Tools  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors should be  
kept a safe distance from work area.  
1. KEEP GUARDS IN PLACE and in working  
order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking to  
see that keys and adjusting wrenches are  
removed from tool before turning on.  
6. MAKE WORK SHOP CHILD PROOF with  
padlocks, master switches, or by removing  
starter keys.  
7. DON’T FORCE TOOL. It will do the job  
better and safer at the rate for which it was  
designed.  
3. KEEP WORK AREA CLEAN. Cluttered  
areas and benches invite accidents.  
4. DON’T USE IN DANGEROUS ENVIRON-  
MENT. Don’t use power tools in damp or  
wet locations, or where any flammable or  
noxious fumes may exist. Keep work area  
well lighted.  
8. USE RIGHT TOOL. Don’t force tool or  
attachment to do a job for which it was not  
designed.  
-4-  
G8693 Mini Shaper  
 
Safety Instructions For Power Tools  
9. USE PROPER EXTENSION CORD. Make  
sure your extension cord is in good condi-  
tion. Conductor size should be in accor-  
dance with the chart below. The amperage  
rating should be listed on the motor or tool  
nameplate. An undersized cord will cause  
a drop in line voltage resulting in loss of  
power and overheating. Your extension  
cord must also contain a ground wire and  
plug pin. Always repair or replace exten-  
sion cords if they become damaged.  
13. DON’T OVERREACH. Keep proper foot-  
ing and balance at all times.  
14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and safest  
performance. Follow instructions for lubri-  
cating and changing accessories.  
15. DISCONNECT TOOLS before servicing  
and changing accessories, such as blades,  
bits, cutters, and the like.  
Minimum Gauge for Extension Cords  
16. REDUCE THE RISK OF UNINTENTION-  
AL STARTING. Make sure switch is in off  
position before plugging in.  
LENGTH  
AMP RATING  
0-6  
7-10  
11-12  
13-16  
25ft 50ft 100ft  
18  
18  
16  
14  
12  
10  
16  
16  
16  
12  
12  
10  
16  
14  
14  
12  
10  
No  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
17-20  
21-30  
18. CHECK DAMAGED PARTS. Before fur-  
ther use of the tool, a guard or other part  
that is damaged should be carefully  
checked to determine that it will operate  
properly and perform its intended function.  
Check for alignment of moving parts, bind-  
ing of moving parts, breakage of parts,  
mounting, and any other conditions that  
may affect its operation. A guard or other  
part that is damaged should be properly  
repaired or replaced.  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Non-slip footwear  
is recommended. Wear protective hair cov-  
ering to contain long hair.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation is  
dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT safe-  
ty glasses.  
19. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Don’t  
leave tool until it comes to a complete stop.  
12. SECURE WORK. Use clamps or a vise to  
hold work when practical. It’s safer than  
using your hand and frees both hands to  
operate tool.  
G8693 Mini Shaper  
-5-  
 
Safety Instructions For Shapers  
1. Wear eye protection.  
6. Keep fingers away from revolving cutter -  
use fixture when necessary.  
2. Wear ear protection.  
7. Use overhead guard when adjustable fence  
3. Be sure keyed washer is directly under  
is not in place.  
spindle nut and that spindle nut is tight.  
8. Mini Shaper should be fastened securely to  
4. Feed workpiece