Operator's Manual
Original Operating Instructions
5-Ton Electric
Log Splitter
W1200
OMW1200
Rev. 11/12/10
©2010 Ardisam, Inc.
All Rights Reserved.
Operator's Manual
5-Ton Electric Log Splitter W1200
SAFETY AND SAFETY RULES
OwNER’S RESpONSIbILITY
wARNING
wARNING INDICATES A HAZARD wHICH, IF NOT AVOIDED,
COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR
pROpERTY DAMAGE.
Safe and effective use of the 5-ton electric log splitter is
the owner’s responsibility.
•
•
Read and follow all safety instructions.
Maintain the log splitter according to directions and
schedule, included in this Earthquake Operator’s Manual.
CAUTION
CAUTION INDICATES YOU CAN bE HURT OR YOUR EQUIp-
MENT DAMAGED IF THE SAFETY INSTRUCTIONS THAT FOL-
LOw THIS SIGNAL wORD ARE NOT ObEYED.
•
•
Check your log splitter before turning it on. Keep guards in
place and in working order. Replace damaged, missing or
failed parts before using it.
Ensure that anyone who uses the log splitter is familiar
with all controls and safety precautions.
IMpORTANT
INDICATES HELpFUL INFORMATION FOR pROpER ASSEMbLY,
OpERATION, OR MAINTENANCE OF YOUR EQUIpMENT.
SpECIAL MESSAGES
Your manual contains special messages to bring attention to
potential safety concerns, machine damage, as well as helpful
operating and servicing information. Please read all the
information carefully to avoid injury and machine damage.
•
Always pay full attention to the movement of the log
pusher. Do not attempt to load the log onto the log splitter
until the log pusher has come to a complete stop. Always
keep hands, feet, hair and loose clothing away from any
moving parts on the log splitter.
NOTE: General information is given throughout the
manual that may help the operator perform the operation
or service of the machine.
•
•
Do not allow children to operate this log splitter. Adults
should not operate the log splitter without proper
instruction.
IMpORTANT SAFETY pRECAUTIONS
Do not operate any power equipment under the influence
of drugs, alcohol, or any medication that could affect your
ability to use the equipment properly.
please read this section carefully. Operate the electric
log splitter according to the safety instructions and
recommendations outlined here, and stated throughout
the text. Anyone who uses this log splitter must read the
instructions carefully and be familiar with the controls.
•
•
•
Always keep your work area clean and well lit.
Keep all screws, nuts and bolts tight.
This symbol signifies important safety
instructions, which, if not followed could
endanger your personal safety. Read and
follow all instructions in this manual before
attempting to operate this equipment.
Always inspect the logs to be split for nails or other foreign
objects. The ends of the logs must be cut square. Branches
must be cut off flush with the trunk.
•
•
Do not over-reach. Keep proper footing and balance at all
times. Never stand on the log splitter. Do not use the log
splitter as a step.
•
•
Do not transport the log splitter with the motor running.
Dress appropriately when operating the log splitter. Always
wear sturdy footwear. Do not wear sandals, sneakers, or
open toed shoes, and never operate the log splitter with
bare feet. Do not wear loose clothing or jewelry that may
get caught in moving parts. Always wear safety goggles for
eye protection. Everyday glasses have only impact resistant
lenses and are not effective safety glasses.
Do not operate the log splitter from ground level. Place log
splitter at a comfortable height (24-32 inches), on a stable,
flat, and level work surface where there is plenty of room
for handling material. Bolt the log splitter to the work
surface if it tends to slip, walk, or slide.
3
Operator's Manual
5-Ton Electric Log Splitter W1200
•
•
Do not use the log splitter in wet or damp areas or expose
it to rain.
SAFETY DECAL
The Earthquake Electric Log Splitter has been designed and
manufactured to provide you with the safety and reliability
you would expect from an industry leader in outdoor power
equipment manufacturing.
Never try to split logs larger than those indicated in the
specifications table. Failure to do so may damage the
machine. Do not use the log splitter for anything other
than splitting logs. Do not force log through splitter.
Reading this manual, and the safety instructions it contains,
will provide you with the necessary knowledge to operate this
equipment safely and effectively. We have placed a safety de-
cal on the log splitter to remind you of some of the important
information while you are operating the unit.
•
•
Never use an extension cord that is not rated for outdoor
use. The cord should not be longer than 30 feet. The cord
should be of a heavy-duty construction (12-10 AWG).
Check that the electric circuit is adequately protected and
that it corresponds with the power, voltage and frequency
of the motor. Check that there is a ground connection and
a regulation differential switch upstream. Ground the log
splitter. Prevent body contact with ground surfaces: pipes,
radiatiors, ranges, refrigerator enclosures, etc. Never open
the pushbutton box on the motor. Make sure your fingers
do not touch the plug’s metal prongs when plugging in or
unplugging the log splitter.
This important safety decal is illustrated below, and is shown
here to help familiarize you with the location and content of
the safety messages you will see as you perform normal log
splitting operations. Please review this decal now, and if you
have any questions regarding its meaning or complying with
these instructions, reread the complete safety instruction text
in this manual, or contact your local dealer.
The decal below is located on the side panel of the log cradle
above the main power switch. Should this decal become un-
readable, because of being worn, faded, or otherwise damaged
during the use of your log splitter, please use the part number
information provided to order a replacement label from your
local authorized dealer. These decals are easily applied, and will
act as a constant visual reminder to you, and others who may
use the equipment, to follow the safety instructions necessary
for safe, effective operation of your log splitter.
•
•
Do not remove jammed logs with your hands. If an object
becomes lodged in the ram, unplug electric motor before
attempting to remove the foreign object.
Do not use the log splitter in areas where fumes from
paint, solvents, or flammable liquids pose a potential fire/
explosion hazard.
•
•
Use only original equipment parts from Ardisam, Inc.,
including all nuts and bolts.
warning Decal
Disconnect power by unplugging power cord when not in
use, before making adjustments, changing parts, cleaning,
or working on the log splitter.
5
2
4
1
3
•
Maintain and keep the log splitter clean for the best and
most safe performance.
11
7
8
9
10
6
STEpS FOR wORkING ON ELECTRIC LOG SpLITTER
1. Turn off motor switch. Unplug motor.
1. Crush hazard - hand
2. Take care when removing jammed logs from wedge
3. Clean up any spills
4. Read owners manual be fore using
5. Use protective eyeware
2. Replace or repair the part on the log splitter.
3. Check all parts that were repaired, or removed during
repair, to ensure they are secure and fit correctly.
NOTE: All repair parts must come from the factory. Never
replace parts that are not specifically designed for this log
splitter.
6. Danger - Keep clear of moving parts
7. Unplug before servicing
8. Maintain a safe distance from bystanders when operating
9. Do not operate without guards
10. Use protective footware
11. Use protective gloves.
4
Operator's Manual
5-Ton Electric Log Splitter W1200
SpECIFICATIONS AND ELECTRICAL REQUIREMENTS
ELECTRICAL REQUIREMENTS
AppLICATION CONDITIONS
Connect the main leads to a standard 110V 10% electrical
supply which has protection devices under-voltage, over-volt-
age, over-current, as well as a ground fault circuit interrupter
(GFCI) or a ground fault interrupter (GFI) with a maximum
residual current of 0.03A.
The Earthquake 5-Ton Electric Log Splitter has been designed
as a home use model only. It is designed for operating at ambi-
ent temperatures between 40° F. and 105° F. The log splitter
can be stored or transported under ambient temperatures
between -10° F. and 130° F.
SpECIFICATIONS
Model Number
w1200
Motor
120V~50Hz
1500w Ip54
Circuit protection
Requirements
20 Amps
(Amperes)
Diameter *
Length
2 - 10 inches
20 inches
5 ton
Log Capacity
Splitting Force
Hydraulic pressure
2,300 psi
3.75 quarts
37 inches
11 inches
20 inches
105 lb
Hydraulic Oil Capacity
Length
Overall Size
width
Height
weight
*The diameter of the log is not indicative - a small log can be difficult
to split when it contains knobs or a particularly tough fiber. On the
other hand, it may not be difficult to split logs with regular fibers
even if its diameter exceeds the maximum diameter described in the
specifications chart.
5
Operator's Manual
5-Ton Electric Log Splitter W1200
SET-Up AND pRE-OpERATION
wARNING
FOR YOUR OwN SAFETY, DO NOT CONNECT THE LOG
SpLITTERTOTHE pOwER SOURCE UNTILTHE MACHINE
IS COMpLETELY ASSEMbLED AND YOU READ AND
UNDERSTAND THE ENTIRE INSTRUCTION MANUAL.
11
10
1
2
9
FOR YOUR OwN SAFETY, NEVER FORGET TO bOLT THE
wHEEL bRACkET TO THE LOG SpLITTER, LIFT THE LOG
SpLITTER bYTHE HANDLES AT bOTH ENDS AND pLACE
IT ON A 60-75CM HIGH, STAbLE, FLAT AND LEVELwORk
SURFACE.
3
8
7
NEVER USE THE LOG SpLITTER IF IT IS NOT IN pERFECT
ORDER OR IF IT NEEDS SERVICING. bEFORE STARTING
wORk, CHECk CORRECT FUNCTIONING OF ALL THE
CONTROLS (HYDRAULIC LEVER, pUSH bUTTON).
4
6
5
Figure 1
Before attempting to use, familiarize yourself with all the
operating features and safety requirements of your log splitter.
(SEE FIGURE 1)
CAUTION
FAILURETO LOOSENTHE bLEED SCREwwILL RESULT IN
AIR bEING COMpRESSED AND DECOMpRESSED IN THE
HYDRAULIC SYSTEM. CONTINUOUS AIR COMpRESSION
AND DECOMpRESSION wILL bLOw OUT THE SEALS OF
THE HYDRAULIC SYSTEM AND CAUSE pERMANENT
DAMAGE TO THE LOG SpLITTER.
1. Wedge
2. Oil tank
3. Carrying handle
4. Supporting leg
5. Motor w/push switch
& circuit breaker
6. Rubber feet
8. 2-hand operating
hydraulic control lever
9. Safety guard for 2-hand
operating hydraulic
control lever
10. Log pusher
11. Log cradle
7. Rolling wheel
CAUTION
DO NOT ADJUST THE MAxIMUM pRESSURE LIMITING
SCREw. THE pRESSURE LIMITING SCREw HAS bEEN
SEALED ATTHE FACTORYTO pREVENT UNAUTHORIZED
ADJUSTING. RESETTING THE SCREw wILL CAUSE
THE HYDRAULIC pUMp TO FAIL TO OUTpUT ENOUGH
SpLITTING pRESSURE OR CAUSETOO MUCH pRESSURE,
wHICH MAY RESULT IN SERIOUS INJURY, AS wELL AS
DAMAGE TO THE MACHINE.
bleed screw
dipstick
IMpORTANT
oil drain plug
bEFORE OpERATING THE LOG SpLITTER, THE bLEED
SCREw SHOULD bE LOOSENED bY 3-4 ROTATIONS SO
AIR CAN GO IN AND OUT OF THE OIL TANk SMOOTH-
LY. AIR FLOw THRU THE bLEED SCREw HOLE SHOULD
bE DETECTAbLE DURING LOG SpLITTER OpERATION.
bEFORE MOVING THE LOG SpLITTER, MAkE SURE
THE bLEED SCREw IS TIGHTENED TO AVOID OIL
LEAkAGE FROM THIS pOINT. (See Figure 2)
Figure 2
6
Operator's Manual
5-Ton Electric Log Splitter W1200
ASSEMbLY
1. Attach the control lever assembly by screwing the knob to the end of the lever. (SEE FIGURE 3)
2. Bolt the rolling wheel bracket to the log splitter beam and log cradles using the four M6-1 x 12 bolts and corresponding lock
and flat washers provided. (SEE FIGURE 3)
3. Attach safety guard lever to the top of the rolling wheel bracket with M6-1 x 12 bolts provided. (SEE FIGURE 3)
log cradle
log splitter beam
control lever assembly
rolling wheel bracket
safety guard lever
log cradle
M6 x 1.5
washer
M6 bolts
M6 x 13 washer
rolling wheel bracket
Figure 3
4. Assemble the handle bars by attaching the completed handle bar assembly to the log splitter beam using the M6 x 12 bolts,
the M6 x 1.5 washer, and the M6 x 13 x 1.75 washers provided. (SEE FIGURE 4)
completed
handle bar
assembly
M6 x 1.5
washer
M6 bolts
M6 x 13 washer
Figure 4
7
Operator's Manual
5-Ton Electric Log Splitter W1200
LOG SpLITTER OpERATION
CAUTION
NEVER FORCE pRESSURE ON THE LOG SpLITTER
FOR MORE THAN 5 SECONDS IN ORDER TO SpLIT
ExCESSIVELY HARD wOOD.
The Earthquake 5-Ton Electric Log Splitter requires the use of
both hands to operate. The user’s left hand controls the hy-
draulic control lever, while the right hand controls the push
button switch. The log splitter will freeze upon absence of
either hand. The log pusher will return back to the starting
position only after both hands release the controls.
(SEE FIGURE 5)
CAUTION
ALwAYS SET LOGS FIRMLY ON THE LOG CRADLE AND
wORk TAbLE. MAkE SURE LOGS wILL NOT TwIST,
ROCk OR SLIp wHILE bEING SpLIT. DO NOT FORCE
THE bLADE bY SpLITTING THE UppER pART OF THE
LOG. THIS wILL bREAk THE bLADE OR DAMAGE THE
MACHINE. (SEE FIGURE 6)
Split the log in the direction of its grain. Placing logs across the
log splitter for splitting is dangerous and may seriously damage
the machine. Do not attempt to split two logs at the same time.
FREEING A JAMMED LOG
1. Release both controls.
2. Once the log pusher completely stops at its starting
position, insert a wood wedge under the jammed log.
(SEE FIGURE 7)
CAUTION
DO NOT TRY TO kNOCk THE JAMMED LOG OFF THE
wEDGE USING A HAMMER OR OTHER DEVICE. (SEE
FIGURE 8)
3. Start the log splitter to push the wood wedge under the
jammed log.
4. Repeat above procedure with sharper sloped wood
wedges until the log is completely freed.
push button
switch
hydraulic
contol lever
Figure 7
Figure 5
Figure 6
Figure 8
8
Operator's Manual
5-Ton Electric Log Splitter W1200
MAINTENANCE
bleed screw
REpLACING HYDRAULIC OIL
Replace the hydraulic oil in the log splitter after every 150
hours of use. Take the following steps to replace the oil.
dipstick
oil drain
plug
1. Make sure all moving parts are stopped and the log split-
ter is unplugged.
full mark
2. Remove oil drain bolt and dipstick. Make sure bleed screw
is closed tight. (SEE FIGURE 9)
3. Turn the log splitter on the support leg side over using a
one gallon or larger capacity container to drain the hy-
draulic oil. (SEE FIGURE 10)
Figure 9
4. Turn the log splitter on the motor side.
(SEE FIGURE 11)
5. Refill with 3.75 quarts of fresh hydraulic oil.
6. While keeping the log splitter vertical, clean the surface
of dipstick on the oil drain bolt and put it back into the oil
tank.
7. Make sure the level of the refilled oil is between the two
grooves around the dipstick.
8. Clean the oil drain bolt before re-threading it back in.
Make sure the bolt is tightened to avoid leakage before
placing the log splitter horizontally.
IMpORTANT: LOOSEN bLEED SCREw 3-4 TURNS bEFORE
OpERATION.
Periodically check oil level to ensure it is between the two
grooves around the dipstick. If the level is below the lower
limit, fill until level is correct.
oil drain container
Figure 10
The following hydraulic oils, or equivalent, are recommended
for the log splitter’s hydraulic pump:
SHELL Tellus 22
MOBIL DTE 11
ARA Vitam GF 22
BP Energol HLP-HM 22
SHARpENING wEDGE
When the log splitter wedge becomes dull and/or worn,
sharpen the wedge using a fine-toothed file and smooth any
burrs or crushed areas along the cutting edge.
Figure 11
9
Operator's Manual
5-Ton Electric Log Splitter W1200
SERVICE, TROUbLESHOOTING AND REpAIR
SERVICE INFORMATION
ORDERING REpAIR pARTS
Parts can be obtained from the store where your mini log
splitter was purchased or direct from the factory. To order
from the factory, call or write to:
IMpORTANT
IN CASE OF A SERVICE pRObLEM, DO NOT SEND
UNIT bACk TO RETAILER. CONTACT ARDISAM, INC.,
AT 1-800-345-6007, ANY TIME MONDAY THROUGH
FRIDAY FROM 8 A.M. TO 5 p.M. wE wELCOME YOUR
CALL.
Ardisam, Inc.
1160 Eighth Avenue, Cumberland, wI 54829
phone (715) 822-2415 Main Fax (715) 822-2223
800-345-6007
E-mail [email protected]
In the event you experience trouble operating your log splitter,
follow the suggestions in the troubleshooting guide in this
section.
Please include the following information with your order:
1. Part numbers
The guide will help you pinpoint the causes of common
problems and identify remedies.
2. Part description
For more complicated repairs you may want to rely on your
retailer, an authorized mechanic, or Ardisam, Inc. (contact your
retailer for a list of authorized mechanics in your area). A parts
catalog is included in this section.
3. Quantity
4. Model number and serial number
Minimum Order..............................................$10
We will always be glad to answer any questions you have,
or help you find suitable assistance. To order parts or inquire
about warranty, call or write us at the address found in the next
column, under the section ordering repair parts.
TROUbLESHOOTING
pRObLEM
pOSSIbLE CAUSE
REMEDY/ACTION
Fails to split logs
1. Log is improperly positioned
1. Refer to Log Splitter Operation Section for log
loading
2. The size or hardness of the log exceeds 2. Reduce the log size before splitting on the log
the capacity of the machine
splitter
3. Wedge cutting edge is blunt
3. Refer to Sharpening Wedge Section to sharpen
the cutting edge
4. Oil leaks
4. Locate leak(s) and contact the dealer
5. Unauthorized adjustment was made onto 5. Contact the dealer
the maximum pressure limiting screw
The log pusher moves with a jerk- 1. Lack of hydraulic oil and excessive air in 1. Check oil level for possible oil refilling. Contact
ing motion, makes an unfamiliar
noise or vibrates excessively
the hydraulic system
the dealer.
Oil leak occurs around cylinder
ram or from other points
1. Air sealed in hydraulic system while
operating
1. Loosen bleed screw 3-4 rotations before oper-
ating the log splitter
2. Bleed screw is not tightened before
moving the log splitter
2. Tighten the bleed screw before moving the
log splitter
3. Oil drain bolt with dipstick is not tight
3. Tighten the oil drain bolt with dipstick
4. Hydraulic control valve assembly and/ 4. Contact the retailer
or seal(s) worn
contact service provider if above remedies fail.
10
Operator's Manual
5-Ton Electric Log Splitter W1200
w1200 MINI ELECTRIC LOG SpLITTER bREAkDOwN
11
Operator's Manual
5-Ton Electric Log Splitter W1200
w1200 5-TON ELECTRIC LOG SpLITTER pARTS LIST
kEY
NO.
pART NO.
W120075
DESCRIpTION
QT Y.
1
1
BLEED SCREW
2
W1200245
W120083
W120082
W120081
W120067
W120066
W120006
W1200115
W1200116
O RING 7.5 X 4 X 1.75 W1200
OIL DRAIN PLUG W1200
O RING 17.5 X 12 X 2.75 W1200
DIPSTICK W1200
1
3
1
4
1
5
1
6
HANDLE ASSY W1200
FRONT LEG WELDMENT W1200
FOOT RUBBER W1200
BOLT M6-1 X 12 HH GR5 ZN F-T
1
7
1
8
4
9
20
16
10
WASHER M6 X 1.5 SPRLK ZN HIGH
COLLAR
11
12
13
W1200117
W120063
W120062
WASHER M6 X 13 X 1.75 FLAT ZN
LOG CRADLE A W1200
16
1
LOG CRADLE B W1200
1
14
15
W1200248
W1200122
CONTROL LEVER ASSY W1200
1
2
WASHER M5 X 1.1 SPRLK HIGH
COLLAR
16
W1200123
BOLT M5-.8 X 16 SCH GR8.8 BLK
OX F-T
1
17
18
19
20
21
W120001
W1200207
W120014
W1200247
400024
MOTOR ASSEMBLY W1200
FORWARD FOOT W1200 MOTOR
O RING PUMP CASTING W1200
PUMP W1200
1
1
2
1
9
WASHER FLAT M8 8.4 X 16 X 1.6
THK GR8.8 ZN
22
23
24
W1200118
W1200114
W1200130
BOLT M8-1.25 X 30 HH GR8.8 BLK
OX F-T
3
9
6
WASHER M8 X 1.9 SPRLK BLK OX
HIGH COLLAR
BOLT M8-1.25 X 55 GR 10.9 BLK
OX F-T
25
26
W1200126
WASHER M10 X 28 X 2.8 ZN
2
2
W1265V0903
NUT M10-1.5 X 10 HNYLK GR 8.8
ZN
27
28
29
30
31
W120021
W120022
W120087
W1200128
W120003
WHEEL ASSEMBLY W1200
2
1
1
1
1
ROLLING WHEEL BRACKET W1200
SAFETY GUARD LEVER W1200
NUT M5 X 4 H GR8.8 ZN
VIBRATION DAMPENER W1200
12
Operator's Manual
5-Ton Electric Log Splitter W1200
W1200 5-Ton log spliTTer
warranty Terms and Conditions
pRODUCT wARRANTY: 1-YEAR LIMITED wARRANTY
Ardisam, Inc., a manufacturing company, warrants this EARTHQUAkE® 5-TON LOG SpLITTER to be free from defects in the
material or workmanship for a period of one year from the date of purchase. During the one-year warranty of this product,
Ardisam will furnish, at their discretion, parts and labor to correct any defect caused by faulty material or workmanship. Any
unit used in a commercial application is covered for a period of 90 days after purchase. This warranty applies to the original
owner with a proof of purchase and is not transferable. This guarantee is void unless the warranty card is properly filled out and
For replacement parts, phone 800-345-6007 or go online to www.GetEarthquake.com.
These warranties apply only to products which have not been subjected to negligent use, misuse, alteration, accident, unauthor-
ized parts, failure to use proper fuel and oil, or if repairs have been performed at non-authorized service centers.These warranties
supersede all other warranties either expressed or implied and all other obligations or liabilities on our part. Ardisam, does not
assume, and does not authorize any other person to assume for us, any liability in connection with the sale of our products. To
be at "No Charge," warranty work must be sent directly to Ardisam, Inc., or one of our authorized service centers and performed
by them.To obtain warranty service and/or replacement instructions, contact our customer service department at 800-345-6007
Monday through Friday from 8 a.m. to 5 p.m. or visit www.ardisam.com. If you choose to ship your product to Ardisam for
warranty repair, you must first have prior approval from Ardisam by calling our customer service department at 800-345-6007
for a return material authorization number (RMA#). Under these circumstances, all items must be shipped prepaid. Ardisam
will at no charge, repair or replace, at their discretion, any defective part which falls under the conditions stated above. Ardisam
retains the right to change models, specifications and price without notice.
13
Operator's Manual
5-Ton Electric Log Splitter W1200
NOTES
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Operator's Manual
5-Ton Electric Log Splitter W1200
NOTES
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15
Earthquake™, Division of Ardisam, Inc.
1160 8th Avenue, PO Box 666
Cumberland, WI 54829
800-345-6007 | Fax 715-822-2223
Email: [email protected]
|