Harbor Freight Tools Cordless Drill 68147 User Manual

ELECTRIC HAMMER  
Model 68147  
SET UP AND OPERATING INSTRUCTIONS  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS MANUAL.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1‑800‑444‑3353.  
 
entering a power tool will increase  
the risk of electric shock.  
d. Do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
power tool in unexpected situations.  
c. Do not abuse the cord. Never  
use the cord for carrying, pulling  
or unplugging the power tool.  
Keep cord away from heat, oil,  
sharp edges or moving parts.  
Damaged or entangled cords  
e. Dress properly. Do not wear  
loose clothing or jewelry. Keep  
your hair, clothing and gloves  
away from moving parts. Loose  
clothes, jewelry or long hair can  
be caught in moving parts.  
increase the risk of electric shock.  
d. When operating a power tool  
outdoors, use an extension cord  
suitable for outdoor use. Use  
of a cord suitable for outdoor use  
reduces the risk of electric shock.  
f. Only use safety equipment that has  
been approved by an appropriate  
standards agency. Unapproved  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breathing  
protection must be NIOSH-approved for  
the specific hazards in the work area.  
e. If operating a power tool in a damp  
location is unavoidable, use a  
Ground Fault Circuit Interrupter  
(GFCI) protected supply. Use of a  
GFCI reduces the risk of electric shock.  
4. Power tool use and care  
3. Personal safety  
a. Do not force the power tool. Use  
the correct power tool for your  
application. The correct power tool  
will do the job better and safer at  
the rate for which it was designed.  
a. Stay alert, watch what you are  
doing and use common sense when  
operating a power tool. Do not use  
a power tool while you are tired  
or under the influence of drugs,  
alcohol or medication. A moment of  
inattention while operating power tools  
may result in serious personal injury.  
b. Do not use the power tool if the  
switch does not turn it on and  
off. Any power tool that cannot  
be controlled with the switch is  
dangerous and must be repaired.  
b. Use personal protective equipment.  
Always wear eye protection. Safety  
equipment such as dust mask, non-  
skid safety shoes, hard hat, or hearing  
protection used for appropriate  
c. Disconnect the plug from the  
power source and/or the battery  
pack from the power tool before  
making any adjustments, changing  
accessories, or storing power  
tools. Such preventive safety  
conditions will reduce personal injuries.  
c. Prevent unintentional starting.  
Ensure the switch is in the off‑  
position before connecting to power  
source and/or battery pack, picking  
up or carrying the tool. Carrying  
power tools with your finger on the  
switch or energizing power tools that  
have the switch on invites accidents.  
measures reduce the risk of starting  
the power tool accidentally.  
d. Store idle power tools out of  
the reach of children and do  
not allow persons unfamiliar  
with the power tool or these  
instructions to operate the power  
tool. Power tools are dangerous  
in the hands of untrained users.  
SKU 68147  
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Page 3  
 
e. Maintain power tools. Check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. If damaged,  
have the power tool repaired before  
use. Many accidents are caused  
by poorly maintained power tools.  
5. Unplug before inspecting,  
removing or installing chisel,  
or performing any service.  
6. Pull on chisel after installation  
and before use; chisel may move  
but MUST NOT slide out.  
7. Wear steel-toed boots during use.  
f. Keep cutting tools sharp and clean.  
Properly maintained cutting tools with  
sharp cutting edges are less likely  
to bind and are easier to control.  
8. Do not operate this tool if you have  
back, neck, or wrist injuries, or other  
conditions that will be aggravated  
by the severe jerking forces that this  
tool exerts upon the operator.  
g. Use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
account the working conditions  
and the work to be performed.  
Use of the power tool for operations  
different from those intended could  
result in a hazardous situation.  
9. Maintain labels and nameplates  
on the tool. These carry important  
safety information. If unreadable  
or missing, contact Harbor Freight  
Tools for a replacement.  
10. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
5. Service  
a. Have your power tool serviced by  
a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of  
the power tool is maintained.  
11. Do not lay the tool down until it has  
come to a complete stop. Moving  
parts can grab the surface and  
pull the tool out of your control.  
12. When using a handheld power tool,  
maintain a firm grip on the tool with  
both hands to resist starting torque.  
Breaker Hammer Safety Warnings  
1. Wear ear protectors. Exposure to  
13. Do not leave the tool unattended when  
it is plugged into an electrical outlet.  
Turn off the tool, and unplug it from  
its electrical outlet before leaving.  
noise can cause hearing loss.  
2. Use auxiliary handles supplied  
with the tool. Loss of control  
can cause personal injury.  
14. This product is not a toy. Keep  
it out of reach of children.  
3. Hold power tools by insulated  
gripping surfaces when performing  
an operation where the cutting tool  
may contact hidden wiring or its  
own cord. Contact with a ″live″ wire  
will make exposed metal parts of the  
tool ″live″ and shock the operator.  
15. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close proximity  
to heart pacemaker could cause  
pacemaker interference or pacemaker  
failure. In addition, people with  
pacemakers should:  
4. Keep clear of moving parts.  
• Avoid operating alone.  
Page 4  
For technical questions, please call 1‑800‑444‑3353.  
SKU 68147  
 
• Properly maintain and inspect to avoid  
electrical shock.  
Vibration Safety  
This tool vibrates during use. Repeated  
or long-term exposure to vibration  
may cause temporary or permanent  
physical injury, particularly to the  
hands, arms and shoulders. To reduce  
the risk of vibration-related injury:  
• Any power cord must be properly  
grounded. Ground Fault Circuit  
Interrupter (GFCI) should also  
be implemented – it prevents  
sustained electrical shock.  
16. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then  
have regular medical check-ups to  
ensure medical problems are not  
being caused or worsened from use.  
Pregnant women or people who have  
impaired blood circulation to the hand,  
past hand injuries, nervous system  
disorders, diabetes, or Raynaud’s  
Disease should not use this tool. If  
you feel any symptoms related to  
vibration (such as tingling, numbness,  
and white or blue fingers), seek  
California] to cause cancer, birth defects  
or other reproductive harm. Some  
examples of these chemicals are:  
• Lead from lead-based paints  
• Crystalline silica from bricks and  
cement or other masonry products  
• Arsenic and chromium from chemically  
treated lumber  
Your risk from these exposures varies,  
depending on how often you do this type  
of work. To reduce your exposure to  
these chemicals: work in a well ventilated  
area, and work with approved safety  
equipment, such as those dust masks  
that are specially designed to filter out  
microscopic particles. (California Health  
& Safety Code § 25249.5, et seq.)  
medical advice as soon as possible.  
2. Do not smoke during use. Nicotine  
reduces the blood supply to the  
hands and fingers, increasing the  
risk of vibration-related injury.  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
17. WARNING: Handling the cord on this  
product will expose you to lead, a  
chemical known to the State of California  
to cause cancer, and birth defects or  
other reproductive harm. Wash hands  
after handling. (California Health &  
Safety Code § 25249.5, et seq.)  
4. Use tools with the lowest vibration  
when there is a choice.  
5. Include vibration-free periods  
each day of work.  
6. Let the tool do the work.  
18. The warnings, precautions, and  
instructions discussed in this instruction  
manual cannot cover all possible  
conditions and situations that may  
occur. It must be understood by the  
operator that common sense and  
caution are factors which cannot  
be built into this product, but must  
be supplied by the operator.  
7. To reduce vibration, maintain  
the tool as explained in this  
manual. If any abnormal vibration  
occurs, stop use immediately.  
SAVE THESE  
INSTRUCTIONS.  
SKU 68147  
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Page 5  
 
preceding illustration.  
(See Outlets for 2‑Prong Plug.)  
GROUNDING  
TO PREVENT  
ELECTRIC SHOCK  
AND DEATH FROM INCORRECT  
GROUNDING WIRE  
Extension Cords  
1. Grounded tools require a three  
wire extension cord. Double  
CONNECTION:  
Insulated tools can use either a  
two or three wire extension cord.  
Check with a qualified electrician  
if you are in doubt as to whether  
the outlet is properly grounded.  
Do not modify the power cord  
plug provided with the tool.  
Never remove the grounding  
prong from the plug. Do not use  
the tool if the power cord or plug  
is damaged. If damaged, have it  
repaired by a service facility  
before use. If the plug will not  
fit the outlet, have a proper  
outlet installed by a  
2. As the distance from the supply outlet  
increases, you must use a heavier gauge  
extension cord. Using extension cords  
with inadequately sized wire causes a  
serious drop in voltage, resulting in loss  
of power and possible tool damage.  
(See Table A.)  
3. The smaller the gauge number of  
the wire, the greater the capacity of  
the cord. For example, a 14 gauge  
cord can carry a higher current than  
a 16 gauge cord. (See Table A.)  
qualified electrician.  
Double Insulated Tools: Tools  
with Two Prong Plugs  
4. When using more than one  
extension cord to make up the  
total length, make sure each cord  
contains at least the minimum wire  
size required. (See Table A.)  
5. If you are using one extension  
cord for more than one tool, add  
the nameplate amperes and use  
the sum to determine the required  
minimum cord size. (See Table A.)  
Outlets for 2‑Prong Plug  
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor use.  
1. Tools marked “Double Insulated” do  
not require grounding. They have a  
special double insulation system which  
satisfies OSHA requirements and  
complies with the applicable standards  
of Underwriters Laboratories, Inc.,  
the Canadian Standard Association,  
and the National Electrical Code.  
7. Make sure the extension cord is  
properly wired and in good electrical  
condition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
2. Double insulated tools may be used in  
either of the 120 volt outlets shown in the  
Page 6  
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SKU 68147  
 
8. Protect the extension cords from  
sharp objects, excessive heat,  
and damp or wet areas.  
RECOMMENDED MINIMUM WIRE GAUGE  
FOR EXTENSION CORDS* (120/240 VOLT)  
EXTENSION CORD  
LENGTH  
NAMEPLATE  
AMPERES  
(at full load)  
25’ 50’ 75’ 100’ 150’  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line volt‑  
age drop to five volts at 150% of  
the rated amperes.  
TABLE A  
Symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
V~  
A
No Load Revolutions  
per Minute (RPM)  
n xxxx/min.  
0
SKU 68147  
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Page 7  
 
Functions  
SPECIFICATIONS  
Use Figure 1 below as reference  
during Tool Setup and Operation.  
Electrical  
Input  
120 V~ / 60 Hz / 15 A  
950 BPM  
Blows Per  
Minute  
Fan Cover (10)  
Chisel  
1 Bull Point (included)  
71 lb.  
Switch Trigger  
(82)  
Side Handle  
(31A)  
Weight  
1 Oil Bottle  
1 Carbon Brush Set  
1 Flat Chisel  
4 Hex Keys (5mm, 6mm, 8mm, 12mm)  
Other  
Accessories  
1 Oil Tank Wrench  
Main Handle  
(86)  
Housing (1)  
E252823  
Switch Lock  
Pin (84)  
Aluminum  
Casing (60)  
UNPACKING  
When unpacking, make sure the item  
is intact and undamaged. If any parts are  
missing or broken, please call Harbor Freight  
Tools at 1-800-444-3353 as soon as possible.  
Front  
Cover (75)  
INSTRUCTIONS FOR  
PUTTING INTO USE  
Lock  
Lever (74)  
Read the ENTIRE IMPORTANT  
SAFETY INFORMATION  
Figure 1  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram  
near the end of this manual.  
Page 8  
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SKU 68147  
 
3. Insert the shank portion of the chisel into  
Front Cover (75). See Figure 2, below.  
OPERATING INSTRUCTIONS  
Read the ENTIRE IMPORTANT  
SAFETY INFORMATION  
Chisel  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Lock  
Lever (74)  
Work Piece and Work Area Set Up  
Front  
Cover (75)  
1. Designate a work area that is clean  
and well-lit. The work area must  
not allow access by children or pets  
to prevent distraction and injury.  
Figure 2  
4. Turn Lock Lever back to original  
position, locking chisel into place.  
Pull chisel to verify it is secure.  
2. Route the power cord along a safe  
route to reach the work area without  
creating a tripping hazard or exposing  
the power cord to possible damage.  
The power cord must reach the work  
area with enough extra length to  
General Operating Instructions  
1. Set the bit against the work area.  
2. Place one hand on the Side  
Handle (31A) and the other hand  
around the Main Handle (86).  
allow free movement while working.  
3. Secure loose work pieces using  
a vise or clamps (not included) to  
prevent movement while working.  
3. Press the Switch Lock Pin (84)  
and then push down on the Switch  
Trigger (82). See Figure 3, below.  
4. There must not be objects, such as  
utility lines, nearby that will present  
a hazard while working. If working in  
the ground or on a concrete slabe on  
the earth, call local utility company to  
ensure that area is clear of utility lines.  
Switch Trigger  
(82)  
Mounting Tool Bits  
1. WARNING! Before installing new  
Main Handle  
(86)  
bit, unplug Electric Hammer.  
Switch Lock  
Pin (84)  
2. Turn Lock Lever (74) 180° and slide out.  
Figure 3  
4. Push the tip forcibly down in order  
to begin striking material.  
5. WARNING! Once activated, do not  
press, bear down or thrust forcibly  
SKU 68147  
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Page 9  
 
against the work surface. Hold the  
Electric Hammer with just enough  
pressure so that the tool’s own  
weight supplies the needed force.  
Maintenance, and Lubrication  
1. BEFORE EACH USE, inspect the  
general condition of the tool. Check  
for loose hardware, misalignment  
or binding of moving parts, cracked  
or broken parts, damaged electrical  
wiring, and any other condition that  
may affect its safe operation.  
6. NOTE: If the Electric Hammer has not  
been used for a long period of time  
or is being used in low temperatures,  
keep the tool running for about five  
minutes to allow for warm-up.  
2. AFTER USE, wipe external surfaces  
7. When work is complete, release  
the Switch Trigger. The Switch  
Lock will automatically activate.  
of the tool with clean cloth.  
3. Wipe tool with lint-free cloth after each  
use to remove all dust and grit from tool.  
8. To prevent accidents, turn off the  
tool and disconnect its power supply  
after use. Clean, then store the tool  
indoors out of children’s reach.  
NOTE: The Breaker Hammer has an  
air‑tight construction, allowing  
for six months of continuous  
usage before any additional  
lubrication is needed.  
MAINTENANCE AND  
SERVICING  
4. To add lubricating grease, the Tank  
Cover Wrench (105) to open the Tank  
Cover (48). See Figure 4, below.  
Procedures not specifically  
explained in this manual  
must be performed only by  
a qualified technician.  
Oil Tank Cover (48)  
Oil Hole  
NOTE: The Breaker Hammer will cease  
operation once Carbon Brushes are  
worn. Check Brushes every 100  
hours and replace when necessary.  
TO PREVENT  
SERIOUS INJURY  
FROM ACCIDENTAL  
OPERATION: Release Trigger and  
unplug the tool from its electrical  
outlet before performing any  
inspection, maintenance, or  
cleaning procedures.  
Figure 4  
5. Fill with 2 ounces of lubricating grease.  
6. Replace Tank Cover,  
tightening until secure.  
TO PREVENT SERIOUS INJURY  
FROM TOOL FAILURE:  
Do not use damaged equipment.  
If abnormal noise or vibration  
occurs, have the problem  
7. Examine the tool before each use. Make  
sure the Chisel is sharp and not dull  
or cracked. Replace worn or broken  
corrected before further use.  
Page 10  
For technical questions, please call 1‑800‑444‑3353.  
SKU 68147  
 
Chisels with approved replacement  
Chisels from Harbor Freight Tools.  
4. Remove old Carbon Brush (6).  
5. Insert new Carbon Brush.  
8. Check that all mounting screws are  
tightened. Retighten any loose screws.  
6. Replace Carbon Brush Cap and slide  
Fan Cover back over Housing.  
9. Store in temperatures no  
7. Replace Hex Bolts and Flat  
Washers until securely fastened.  
lower than 50-60° F.  
10.  
WARNING! If the supply cord of  
this power tool is damaged, it must  
be replaced only by a qualified  
service technician.  
8. WARNING! Verify all bolts and  
connectors are fastened tight.  
Cleaning  
Replacing Carbon Brushes  
1. Clean the Electric Hammer with  
warm water, soap a soft cloth,  
preferably after each use.  
NOTE: The Breaker Hammer will cease  
operation once Carbon Brushes are  
worn. Check Brushes every 100‑120  
2. WARNING! Do not use solvents  
when cleaning the Electric Hammer.  
Doing so can damage the tool.  
hours and replace when necessary.  
1. Remove the Fan Cover (10) by  
loosening the Hex Bolt (12) and Flat  
Washers (11). See Figure 5, below.  
2. Slide Fan Cover off of Housing (1).  
3. Remove Brush Cap (5) from Housing.  
Carbon  
Brush Holder (7)  
Fan Cover (10)  
Brush Cap (5)  
Housing (1)  
Carbon Brush (6)  
Hex Bolt  
(12)  
Flat  
Washer  
(11)  
Figure 5  
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Page 11  
 
Troubleshooting  
Problem  
Tool will not start.  
Possible Causes  
1. Cord not connected.  
Likely Solutions  
1. Check that cord is plugged in.  
2. No power at outlet.  
2. Check power at outlet. If outlet is unpowered,  
turn off tool and check circuit breaker. If breaker  
is tripped, make sure circuit is right capacity  
for tool and circuit has no other loads.  
3. Tool’s thermal reset breaker  
tripped (if equipped).  
3. Turn off tool and allow to cool.  
Press reset button on tool.  
4. Internal damage or  
wear. (Carbon brushes or  
switch, for example.)  
4. Have technician service tool.  
Tool operates slowly. Extension cord too long or  
wire size too small.  
Eliminate use of extension cord. If an extension  
cord is needed, use shorter/heavier gauge cord.  
See Extension Cords in GROUNDING section.  
1. Keep cutting accessories sharp.  
Performance  
1. Accessory dull or damaged.  
2. Internal lubrication cold.  
decreases over time.  
Replace as needed.  
2. Allow tool to operate with no load  
for 5 minutes before use.  
3. Carbon brushes worn  
3. Have qualified technician replace brushes.  
or damaged.  
Excessive noise  
or rattling.  
Overheating.  
Internal damage or wear. (Carbon  
brushes or bearings, for example.)  
1. Forcing tool to work too fast.  
Have technician service tool.  
1. Allow tool to work at its own rate.  
2. Accessory dull or damaged.  
2. Keep cutting accessories sharp.  
Replace as needed.  
3. Blocked motor housing vents.  
3. Wear ANSI-approved safety goggles and NIOSH-  
approved dust mask/respirator while blowing  
dust out of motor using compressed air.  
4. Motor being strained by long or  
small diameter extension cord.  
4. Eliminate use of extension cord. If an  
extension cord is needed, use one with the  
proper diameter for its length and load. See  
Extension Cords in GROUNDING section.  
Follow all safety precautions whenever diagnosing or servicing  
the tool. Disconnect power supply before service.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM  
IN THIS MANUALASAREFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES  
ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO  
MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS  
OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT  
ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED  
TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT  
OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Page 12  
For technical questions, please call 1‑800‑444‑3353.  
SKU 68147  
 
LIMITED 90 DAY WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free from  
defects in materials and workmanship for the period of 90 days from the date of purchase. This  
warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or  
accidents, repairs or alterations outside our facilities, criminal activity, improper installation,  
normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,  
injuries to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation of exclusion may not apply to  
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS  
OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the complaint  
must accompany the merchandise. If our inspection verifies the defect, we will either repair  
or replace the product at our election or we may elect to refund the purchase price if we  
cannot readily and quickly provide you with a replacement. We will return repaired products  
at our expense, but if we determine there is no defect, or that the defect resulted from causes  
not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may  
also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
SKU 68147  
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Page 13  
 
PARTS LIST  
Part  
Description  
Housing  
Qty  
Part  
34  
Description  
Hex Socket  
Bolt (M8X30)  
Qty  
4
Part  
70  
Description  
Impact Hammer  
Qty  
1
2
3
1
1
4
1
1
1
4
End Cover  
71  
O-Ring (Ø55XØ5.3)  
O-Ring (Ø90XØ2)  
35  
36  
Socket Bolt (M10X55)  
4
1
Hex Socket Bolt  
(M10X35)  
72  
Ball Bearing  
6204 2RZ/ZZC2  
73  
Hex Socket Bolt  
(M14X40)  
4
5
Flat Washer (Ø10)  
Brush Cap  
14  
2
37  
38  
39  
40  
41  
Partition Washer  
Gear  
1
1
1
2
1
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
Locking Lever  
Front Cover  
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
4
6
Carbon Brush  
Brush Holder  
Insulating Washer  
Cap  
2
Distance Ring  
Pin (Ø8x14)  
7
2
Lever Spring  
8
2
Locking Lever Cover  
Spring Cover  
Ball Bearing  
6305 2RZ/ZZ C2  
9
2
10  
11  
12  
Fan Cover  
1
Needle Roller  
Main Handle Cover  
Retaining Ring (Ø5)  
Switch Trigger  
Pin Spring  
42  
Oil Seal Ring  
(Ø34XØ48X5)  
1
Flat Washer (Ø6)  
6
Hex Socket Bolt  
(M6X20)  
8
43  
44  
45  
46  
47  
48  
49  
Bearing Cover  
Key (4X18)  
1
2
1
1
2
2
1
13  
14  
Urethane Washer  
(Ø32)  
1
2
Crank Shaft  
Switch Lock Pin  
Shaft Pin  
Crank Shaft Ring  
O-Ring (Ø37XØ2)  
Oil Tank Cover  
Ball Bearing  
(6201 2RS C3)  
Main Handle  
15  
16  
17  
19  
20  
21  
22  
Stator Housing  
Circuit  
1
1
1
3
2
1
1
1
2
Switch Bracket  
Wire Cover  
Hex Socket Bolt  
(M10X1.25X35)  
Stator  
50  
51  
Crank Washer  
1
1
Screw (ST4.2X18)  
Flat Washer (Ø5)  
Screw (ST4.8X80)  
Armature  
Needle Bearing  
(NK2220)  
Hex Socket Bolt  
(M6X15)  
52  
53  
54  
Connecting Rod  
Piston Pin  
1
1
1
91  
Flat Washer  
(Ø6XØ18)  
2
Inner Cover  
22A O-Ring (143X2)  
92  
93  
Handle Support  
Spring Washer (Ø6)  
Capacitor  
1
2
1
2
1
1
4
1
1
1
1
1
1
1
1
1
Sealing Ring  
(Ø45.7XØ55.2X7)  
23  
Hex Socket Bolt  
(M10X30)  
55  
56  
57  
58  
59  
Piston  
1
1
1
1
4
94  
24  
Ball Bearing  
(6203 2RS C3)  
1
O-Ring (Ø46XØ5.3)  
Cylinder  
95  
Rivet  
96  
Switch  
25  
26  
Bearing Plate  
1
7
O-Ring (Ø82XØ2)  
97  
Cord Clip  
Hex Socket  
Bolt (M5X12)  
Hex Socket Bolt  
(M10X45)  
98  
Spring Pole  
99  
Cord Protector  
Cord  
27  
Needle Bearing  
(BK1312)  
1
60  
61  
Aluminum Casing  
Washer  
1
1
1
100  
101  
102  
103  
104  
105  
108  
109  
28  
29  
Counter Gear  
1
1
Hex Wrench (5mm)  
Hex Wrench (6mm)  
Hex Wrench (8mm)  
Hex Wrench (12mm)  
Tank Cover Wrench  
Oil Bottle  
61A Ring Support  
Bearing Cover  
(6201 2RZ C2)  
62  
63  
65  
66  
67  
68  
69  
Ring  
1
1
1
1
1
1
1
30  
31  
Gear Cover  
1
1
1
1
4
4
Bushing  
Side Handle Shaft  
Locking Ring  
Small Ring  
31A Side Handle Protector  
31B Side Handle Cap  
Shank Sleeve  
O-Ring (Ø36XØ5.5)  
O-Ring (Ø78XØ3)  
Fan Guide  
32  
33  
Flat Washer (Ø8)  
Spring Washer (Ø8)  
Page 14  
For technical questions, please call 1‑800‑444‑3353.  
SKU 68147  
 
ASSEMBLY DIAGRAM  
SKU 68147  
For technical questions, please call 1‑800‑444‑3353.  
Page 15  
 

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