INSTALLATION
MANUAL - 50 HZ
®
CHAMPION SERIES
SINGLE PACKAGE AIR CONDITIONERS
ELECTRIC/ELECTRIC, AIR-COOLED
MODELS: D1EB036, 048 DIRECT DRIVE
D1EB060 BELT DRIVE
CONTENTS
(WORLD 50 HZ)
See following pages for a complete Table of Contents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes are intended to
clarify or make the installation easier. Cautions are given to
prevent equipment damage. Warnings are given to alert
installer that personal injury and/or equipment damage may
result if installation procedure is not handled properly.
Tested in accordance with:
ISO 9001
Certified Quality
Management System
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
173858-YIM-A-0306
173858-YIM-A-0306
be made in writing. Refer to Form 50.15-NM for additional
information.
GENERAL
Model D1EB units are factory assembled cooling only air con-
ditioners designed for outdoor installation on a rooftop or a
slab.
REFERENCE
Additional information on the design, installation, operation
and service of this equipment is available in the following ref-
erence forms:
The units are completely assembled on rigid, but easily
removable base rails. All piping, refrigerant charge, and elec-
trical wiring is factory installed and tested. The units require
only electric power and duct connections at the point of instal-
lation.
•
•
173858 - General Installation
036-21686-001 - Technical Guide
INSPECTION
REPLACEMENT PARTS
As soon as a unit is received, it should be inspected for possi-
ble damage during transit. If damage is evident, the extent of
the damage should be noted on the carrier's freight bill. A
separate request for inspection by the carrier's agent should
Refer to Replacement Parts Manual for complete listing of
replacement parts on this equipment.
PRODUCT NOMENCLATURE
D
1
E
B
0
3
6
A
5
0
PRODUCT CATEGORY
D = Single Package Air Conditioner
(Air Cooled)
VOLTAGE CODE
50 = 380/415-3-50
NOMINAL COOLING
CAPACITY (MBH)
036 = 36,000 BTUH
048 = 48,000 BTUH
060 = 60,000 BTUH
PRODUCT GENERATION
1 = NEW or Current Design
FACTORY
INSTALLED ELECTRIC HEAT
PRODUCT IDENTIFIER
EB
A = No Electric Heat Installed
INSTALLATION
TABLE 1: UNIT APPLICATION DATA
Wet Bulb Temperature (°C) of Air on
14 / 22
7 / 49
LIMITATIONS
Evaporator Coil,
Min. / Max.
These units must be installed in accordance with the follow-
ing national and local safety codes.
Dry Bulb Temperature (°C) of Air on
1
Condenser Coil,
Min. / Max.
1. National Electrical Code ANSI/NFPS No. 70 or Canadian
Electrical Code Part 1, C22.1 (latest editions).
1.
A low ambient accessory is available for operation
down to 0°F.
2. Local plumbing and waste water codes and other appli-
cable local codes.
LOCATION
Refer to Table 1 for unit application data.
Use the following guidelines to select a suitable location for
these units.
If components are to be added to a unit to meet local codes,
they are to be installed at the dealer's and/or the customer's
expense.
1. Unit is designed for outdoor installation only.
2. Condenser must have an unlimited supply of air. Where
a choice of location is possible, position unit on either
north or east side of building.
Size of unit for proposed installation should be based on heat
loss/heat gain calculations made in accordance with industry
recognized procedures identified by the Air Conditioning
Contractors of America.
3. For ground level installation, a level pad or slab should
be used. The thickness and size of the pad or slab used
Unitary Products Group
3
173858-YIM-A-0306
should meet local codes and unit weight. Do not tie the
slab to the building foundation.
installation. Rig unit with slings placed under the unit.
Spreader bars of sufficient length should be used across the
top of the unit.
4. For roof top installation, be sure the structure will support
the weight of the unit plus any field installed components.
Unit must be installed on a level roof curb or appropriate
angle iron frame providing adequate support under the
compressor/condenser section.
BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT
IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT
WILL LIFT EVENLY.
Units may also be moved or lifted with a fork-lift. Slotted
openings in the skid are provided for this purpose. Forks
must pass completely through the base.
5. Maintain level tolerance of unit to 1/8" maximum.
RIGGING OR HANDLING
Refer to Table 2 for unit weights and to Figure 1 for approxi-
mate center of gravity.
Care must be exercised when moving the unit. Do not
remove any packaging until the unit is near the place of
TABLE 2: UNIT WEIGHTS AND CENTERS OF GRAVITY
UNIT WEIGHT
SIZE
CENTER OF GRAVITY
mm (in.)
4 POINT LOAD LOCATION
kg (lb)
kg (lb)
MODEL
(Tons)
Shipping
Operating
X
Y
A
B
C
D
036
(3.0)
048
(4.0)
060
DEB
DEB
DEB
150 (330)
147 (325)
177 (390)
220 (485)
610 (24)
597 (23.5)
597 (23.5)
610 (24)
35 (77)
35 (78)
39 (85)
38 (84)
179 (395)
222 (490)
610 (24)
42 (93)
43 (94)
46 (102)
53 (117)
46 (101)
60 (131)
572 (22.5)
57 (125)
51 (112)
(5.0)
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FIGURE 1 - CENTER OF GRAVITY
CLEARANCES
DUCT WORK
These units are adaptable to downflow use as well as rear
supply and return air duct openings. To convert to downflow,
use the following steps:
All units require certain clearances for proper operation and
service. Refer to Figure 3 for the clearances required for
combustion, construction, servicing and proper unit opera-
tion.
1. Remove the duct covers found in the bottom return and
supply air duct openings. There are four (4) screws
securing each duct cover (save these screws to use
later).
2. Install the duct covers, removed in step one, to the rear
supply and return air duct openings. Secure with the four
(4) screws used in step one.
Do not permit overhanging structures or shrubs to
obstruct the condenser air discharge outlet.
3. Seal the duct covers with silicone caulking.
Downflow units must have an L-shaped supply duct without
any outlets or registers located directly below the supply out-
let of the unit.
4
Unitary Products Group
173858-YIM-A-0306
Duct work should be designed and sized according to the
methods of the Air Conditioning Contractors of America
(ACCA), as set forth in their Manual D.
Filters should be checked monthly especially since this unit
may be used for both heating and cooling.
CONDENSATE DRAIN
A closed return duct system shall be used. This shall not pre-
clude use of economizers or ventilation air intake. Flexible
joints may be used in the supply and return duct work to min-
imize the transmission of noise.
A condensate trap is required to be installed in the conden-
sate drain. The plumbing must conform to local codes. Use a
sealing compound on male pipe threads. Install the conden-
sate drain line (3/4“ NPTF) to spill into an open drain.
SERVICE ACCESS
Access to all serviceable components is provided by the fol-
lowing removable panels:
When fastening duct work to the side duct flanges
on the unit, insert the screws through the duct
flanges only. DO NOT insert the screws through the
casing. Outdoor duct work must be insulated and
waterproofed.
•
•
•
Blower service access
Electrical/filter access
Compressor service access
NOTE: Be sure to note supply and return openings.
Refer to Figure 3 for location of these access panels and min-
imum clearance.
Refer to Figure 3 for information concerning rear and bottom
supply and return air duct openings.
THERMOSTAT
FILTERS
The room thermostat should be located on an inside wall
approximately 56" above the floor where it will not be subject
to drafts, sun exposure or heat from electrical fixtures or
appliances. Follow manufacturer's instructions enclosed with
the thermostat for general installation procedure. Four or five
color coded insulated wires (minimum #18 AWG) should be
used to connect thermostat to unit. See Figure 2.
A filter rack and filters are standard on all units.
Filters must always be used and must be kept clean. When
filters become dirt laden, insufficient air will be delivered by
the blower, decreasing your units efficiency and increasing
operating costs and wear-and-tear on the unit and controls.
Unitary Products Group
5
173858-YIM-A-0306
TABLE 3: PHYSICAL DATA
MODELS
DEB048
4.0
COMPONENT
DEB036
3.0
DEB060
5.0
NOMINAL TONNAGE
COOLING PERFORMANCE
RATING
T1
T2
T2
T1
T2
T3
T1
T2
T3
Indoor DB/WB °C
Outdoor DB/WB °C
Total Output (MBH)
Total Output kW (MBH)
Total Input kW
27 / 19
35 / 24
36500
29 / 19
46 / 24
30550
21 / 15
27 / 19
34500
27 / 19
35 / 24
47000
29 / 19
46 / 24
40900
21 / 15
27 / 19
45000
27 / 19
35 / 24
58300
29 / 19
46 / 24
50800
21 / 15
27 / 19
54500
125 / 36.5 104 / 30.6 118 / 34.5 160 / 47 140 / 40.9 154 / 45 199 / 58.3 173 / 50.8 186 / 54.5
4.25
2.52
4.72
1.90
3.75
2.70
5.07
2.72
6.14
1.95
4.40
3.00
6.00
2.85
7.25
2.05
5.20
3.07
COP²
Refrigerant charge kg (lb)
Refrigerant type
DIMENSIONS (inches)
Length mm (in.)
Width mm (in.)
4.05 (8.94)
R-22
2.49 (5.5)
R-22
4.05 (8.94)
R-22
1248 (49.13)
1200 (47.25)
851 (33.50)
147 (325)
1248 (49.13)
1200 (47.25)
1048 (41.25)
177 (390)
1248 (49.13)
1200 (47.25)
1048 (41.25)
220 (485)
Height mm (in.)
OPERATING WT. kg (lb)
COMPRESSORS
Type
Scroll 1-spd
1
Scroll 1-spd
1
Scroll 1-spd
1
Quantity
CONDENSER COIL DATA
Face area m² (ft²)
Rows
0.77 (8.3)
1
1.47 (15.8)
1
1.47 (15.8)
2
Fins per cm (in.)
Tube diameter mm (in.)
Circuitry Type
7.88 (20)
10 (0.375)
Interlaced
6.30 (16)
10 (0.375)
Interlaced
7.88 (20)
10 (0.375)
Interlaced
EVAPORATOR COIL DATA
Face area m² (ft²)
Rows
0.41 (4.38)
2
0.52 (5.62)
2
0.52 (5.62)
3
Fins per cm (in.)
Tube diameter mm (in.)
Circuitry Type
5.91 (15)
10 (0.375)
Interlaced
Orifice
5.12 (13)
10 (0.375)
Interlaced
Orifice
6.30 (16)
10 (0.375)
Interlaced)
Orifice
Refrigerant control
CONDENSER FAN DATA
Quantity
1
559 (22)
Axial
Direct
1
1
559 (22)
Axial
Direct
1
1
559 (22)
Axial
Direct
1
Fan diameter mm (in.)
Type
Drive type
No. speeds
Number of motors
Motor HP each
1
1
1
1/2
1/2
1/2
RPM
900
900
900
Nominal total m3/s (cfm)
BLOWER DATA
Quantity
1.42 (3000)
1.42 (3000)
1.42 (3000)
1
1
1
254 x 203
(10 x 8)
279 x 254
(11 x 10)
279 x 254)
(11 x 10)
Centrifugal Blower Dia. x Wd. mm (in)
Type
Centrifugal
3/4
Centrifugal
Centrifugal
Motor HP each
RPM
1
Variable
48
1
Variable
48
Variable
48
Frame size
FILTERS
2-559 x 356 x 25
2-(22 x 14 x 1)
2-559 x 356 x 25
2-(22 x 14 x 1)
2-559 x 356 x 25
2-(22 x 14 x 1)
Quantity - Size mm (in)
6
Unitary Products Group
173858-YIM-A-0306
Electrical line must be sized properly to carry the load. Each
unit must be wired with a separate branch circuit fed directly
from the meter panel and properly fused.
POWER AND CONTROL WIRING
Field wiring to the unit must conform to provisions of the cur-
rent N.E.C. ANSI/NFPA No. 70 or C.E.C. and/or local ordi-
nances. The unit must be electrically grounded in accordance
with local codes or, in their absence, with the N.E.C./C.E.C.
Voltage tolerances which must be maintained at the com-
pressor terminals during starting and running conditions are
indicated on the unit Rating Plate and Table 3.
Refer to Figure 2 for typical field wiring and to the appropriate
unit wiring diagram for control circuit and power wiring infor-
mation.
COMPRESSORS
The wiring entering the cabinet must be provided with
mechanical strain relief.
Units are shipped with compressor mountings factory-
adjusted for shipping.
A fused or HACR breaker disconnect switch should be field
provided for the unit. If any of the wire supplied with the unit
must be replaced, replacement wire must be of the type
shown on the wiring diagram.
Loosen compressor mounting bolts half turn before
operating unit.
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Unitary Products Group
7
173858-YIM-A-0306
TABLE 4: ELECTRICAL DATA
MAX. FUSE3
SIZE
(AMPS)
COMPRESSOR
(EACH)
OD FAN
MOTORS
(EACH)
SUPPLY
BLOWER
MOTOR
MCA1
(AMPS)
MOCP2
(AMPS)
SIZE
(TONS)
MODEL
POWER
RLA LRA MCC
036
(3.0)
048
DEB
DEB
DEB
380/415-3-50
380/415-3-50
380/415-3-50
6.7
8.7
39.0
66.5
9.5
1.0
1.0
1.0
1.8
3.2
2.7
11.2
15.1
15.7
15
15
20
25
12.5
13.0
20
(4.0)
060
(5.0)
10.4 73.0
25
1.
Minimum Circuit Ampacity.
Maximum Over Current Protection per standard UL 1995.
Fuse or HACR circuit breaker size installed at factory or field installed.
2.
3.
CHECKING SUPPLY AIR CFM
4. Knowing the pressure drop across the coil, the actual
To check the supply air CFM after the initial balancing has
been completed:
1. Remove the two ¼ inch dot plugs in the duct panel.
2. Insert at least 8 inches of ¼ inch tubing into each of
these holes for sufficient penetration into the airflow on
both sides of the indoor coil.
Failure to properly adjust the total system air quan-
tity can result in extensive system damage.
After readings have been obtained, remove the tubes and
reinstall the two ¼ inch plugs removed in Step 1.
3. Using an inclined manometer, determine the pressure
drop across the evaporator coil.
8
Unitary Products Group
173858-YIM-A-0306
TABLE 5: ADDITIONAL STATIC RESISTANCE
Wet Indoor
Coil
Pa (in.wc)
Filter / Frame
Kit
Size
(Tons)
Airflow
Economizer1
Pa (in.wc)
Model
m3/s (cfm)
Pa (in.wc)
4.98 (0.02)
4.98 (0.02)
7.47 (0.03)
7.47 (0.03)
7.47 (0.03)
9.96 (0.04)
9.96 (0.04)
7.47 (0.03)
7.47 (0.03)
9.96 (0.04)
9.96 (0.04)
9.96 (0.04)
12.45 (0.05)
12.45 (0.05)
12.45 (0.05)
14.95 (0.06)
9.96 (0.04)
9.96 (0.04)
12.45 (0.05)
12.45 (0.05)
12.45 (0.05)
14.95 (0.06)
14.95 (0.06)
14.95 (0.06)
17.44 (0.07)
17.44 (0.07)
19.93 (0.08)
0.42 (900)
0.47 (1000)
0.52 (1100)
0.57 (1200)
0.61 (1300)
0.66 (1400)
0.71 (1500)
0.57 (1200)
0.61 (1300)
0.66 (1400)
0.71 (1500)
0.76 (1600)
0.80 (1700)
0.85 (1800)
0.90 (1900)
0.94 (2000)
0.71 (1500)
0.76 (1600)
0.80 (1700)
0.85 (1800)
0.90 (1900)
0.94 (2000)
0.99 (2100)
1.04 (2200)
1.09 (2300)
1.13 (2400)
1.18 (2500)
12.45 (0.05)
14.95 (0.06)
17.44 (0.07)
17.44 (0.07)
19.93 (0.08)
22.42 (0.09)
24.91 (0.1)
17.44 (0.07)
19.93 (0.08)
24.91 (0.1)
29.89 (0.12)
32.28 (0.13)
37.36 (0.15)
34.87 (0.14)
37.36 (0.15)
39.85 (0.16)
65.39 (0.26)
69.75 (0.28)
74.10 (0.3)
78.46 (0.32)
82.82 (0.33)
87.18 (0.35)
91.54 (0.37)
95.90 (0.39)
100.26 (0.4)
104.62 (0.42)
108.98 (0.44)
2.49 (0.01)
2.49 (0.01)
4.98 (0.02)
4.98 (0.02)
7.47 (0.03)
9.96 (0.04)
12.45 (0.05)
4.98 (0.02)
7.47 (0.03)
9.96 (0.04)
12.45 (0.05)
14.95 (0.06)
17.44 (0.07)
19.93 (0.08)
22.42 (0.09)
24.91 (0.1)
12.45 (0.05)
14.95 (0.06)
17.44 (0.07)
19.93 (0.08)
22.42 (0.09)
24.91 (0.1)
29.89 (0.12)
32.38 (0.13)
34.87 (0.14)
39.85 (0.16)
44.84 (0.18)
036
(3.0)
DEB
048
(4.0)
DEB
060
(5.0)
DEB
1.
The pressure drop through the economizer is greater than 100% outdoor air than for 100% return air. If the resistance of
the return air duct is less than 0.25 IWG, the unit will deliver less CFM during full economizer operation.
Unitary Products Group
9
173858-YIM-A-0306
TABLE 6: D1EB036 SUPERHEAT CHARGING (IMPERIAL)
SUPERHEAT AT COMPRESSOR SUCTION (°F)
AIRFLOW = 1,300 CFM
OUTDOOR
TEMPERATURE
(°F)
INDOOR WB TEMPERATURE (°F)
55
57
59
22.1
20.6
19.0
17.5
15.9
14.4
12.9
10.2
7.4
61
22.7
21.1
19.6
18.0
16.5
15.1
13.7
10.7
7.7
63
23.2
21.7
20.2
18.6
17.1
15.8
14.4
11.2
8.1
65
23.8
22.2
20.7
19.2
17.7
16.4
15.2
11.8
8.4
67
24.3
22.8
21.3
19.8
18.3
17.1
15.9
12.3
8.8
69
71
73
75
65
70
21.1 21.6
19.5 20.0
17.9 18.5
16.3 16.9
14.7 15.3
13.1 13.8
11.5 12.2
25.3
24.0
22.6
21.2
19.9
18.7
17.6
15.0
12.4
9.7
26.4
25.1
23.9
22.7
21.4
20.3
19.3
17.6
16.0
14.3
12.6
26.9
25.7
24.6
23.4
22.2
21.2
20.1
18.9
17.8
16.6
15.4
27.4
26.3
25.2
24.1
23.0
22.0
20.9
20.2
19.6
18.9
18.2
75
80
85
90
95
100
105
110
115
9.1
6.7
-
9.6
7.1
-
-
-
-
5.0
5.2
-
-
-
-
-
-
-
7.1
TABLE 7: D1EB036 SUPERHEAT CHARGING (METRIC)
SUPERHEAT AT COMPRESSOR SUCTION (°C)
AIRFLOW = 0.61 M3/S
OUTDOOR
TEMPERATURE
(°C)
INDOOR WB TEMPERATURE (°C)
13
11.7
10.8
9.9
9.1
8.2
7.3
6.4
5.0
3.7
-
14
12.0
11.1
10.3
9.4
8.5
7.6
6.8
5.3
3.9
-
15
12.3
11.4
10.6
9.7
8.8
8.0
7.2
5.6
4.1
-
16
12.6
11.7
10.9
10.0
9.2
8.4
7.6
5.9
4.3
-
17
12.9
12.1
11.2
10.4
9.5
8.8
8.0
6.2
4.5
-
18
13.2
12.4
11.5
10.7
9.8
9.1
8.4
6.5
4.7
2.8
-
19
13.5
12.7
11.8
11.0
10.2
9.5
21
14.1
13.3
12.6
11.8
11.0
10.4
9.8
22
23
24
18
21
24
27
29
32
35
38
41
43
46
14.7
14.0
13.3
12.6
11.9
11.3
10.7
9.8
14.9
14.3
13.6
13.0
12.3
11.8
11.2
10.5
9.9
15.2
14.6
14.0
13.4
12.8
12.2
11.6
11.2
10.9
10.5
10.1
8.8
6.8
8.3
4.9
6.9
8.9
2.9
5.4
7.9
9.2
-
-
-
-
-
-
4.0
7.0
8.6
10
Unitary Products Group
173858-YIM-A-0306
TABLE 8: D1EB048 SUPERHEAT CHARGING (IMPERIAL)
SUPERHEAT AT COMPRESSOR SUCTION (°F)
AIRFLOW = 1,800 CFM
OUTDOOR
TEMPERATURE
(°F)
INDOOR WB TEMPERATURE (°F)
55
57
21.0
17.9
14.7
11.6
8.4
5.7
-
59
22.1
19.2
16.3
13.4
10.5
7.8
5.0
-
61
23.3
20.6
18.0
15.3
12.7
9.9
7.0
5.4
-
63
24.4
22.0
19.6
17.2
14.8
11.9
9.1
6.9
-
65
25.6
23.4
21.3
19.1
17.0
14.0
11.1
8.5
67
26.7
24.8
22.9
21.0
19.1
16.1
13.1
10.0
6.9
69
71
73
75
65
70
19.9
28.0
26.3
24.6
22.9
21.2
18.8
16.3
13.6
11.0
8.3
29.3
27.8
26.3
24.8
23.3
21.5
19.6
17.3
15.0
12.6
10.3
30.0
28.6
27.2
25.8
24.4
22.8
21.2
19.1
17.0
14.8
12.7
30.7
29.4
28.1
26.8
25.5
24.1
22.8
20.9
19.0
17.0
15.1
16.5
75
13.1
80
9.7
85
6.3
90
-
-
-
-
-
-
95
100
105
110
115
-
-
-
5.9
-
-
-
-
-
-
-
-
-
-
-
-
5.6
TABLE 9: D1EB048 SUPERHEAT CHARGING (METRIC)
SUPERHEAT AT COMPRESSOR SUCTION (°C)
AIRFLOW = 0.85 M3/S
OUTDOOR
TEMPERATURE
(°C)
INDOOR WB TEMPERATURE (°C)
13
14
11.7
9.9
8.2
6.4
4.7
3.2
-
15
12.3
10.7
9.1
7.5
5.9
4.3
2.8
-
16
12.9
11.5
10.0
8.5
7.0
5.5
3.9
3.0
-
17
13.6
12.2
10.9
9.6
8.2
6.6
5.0
3.9
-
18
14.2
13.0
11.8
10.6
9.4
7.8
6.2
4.7
3.3
-
19
14.8
13.8
12.7
11.7
10.6
8.9
7.3
5.6
3.9
-
21
15.6
14.6
13.7
12.7
11.8
10.4
9.1
22
23
24
18
21
24
27
29
32
35
38
41
43
46
11.0
16.3
15.5
14.6
13.8
13.0
11.9
10.9
9.6
16.7
15.9
15.1
14.3
13.6
12.7
11.8
10.6
9.4
17.0
16.3
15.6
14.9
14.1
13.4
12.7
11.6
10.5
9.5
9.1
7.3
5.4
3.5
-
-
-
-
-
-
-
7.6
-
-
6.1
8.3
-
-
-
-
4.6
7.0
8.2
-
-
-
-
-
-
3.1
5.7
7.1
8.4
Unitary Products Group
11
173858-YIM-A-0306
TABLE 10: D1EB060 SUPERHEAT CHARGING (IMPERIAL)
SUPERHEAT AT COMPRESSOR SUCTION (°F)
AIRFLOW = 2,000 CFM
OUTDOOR
TEMPERATURE
(°F)
INDOOR WB TEMPERATURE (°F)
55
57
59
61
27.6
23.0
18.4
13.9
9.3
7.6
5.9
-
63
29.4
25.3
21.2
17.1
12.9
10.6
8.3
6.4
-
65
31.3
27.6
23.9
20.3
16.6
13.6
10.7
8.2
67
33.2
30.0
26.7
23.5
20.2
16.7
13.1
10.1
7.0
69
71
73
75
65
70
21.9
23.8
25.7
34.2
31.3
28.5
25.6
22.8
19.8
16.7
13.2
9.6
35.1
32.7
30.2
27.8
25.3
22.9
20.4
16.3
12.3
8.2
35.6
33.4
31.1
28.9
26.6
24.4
22.2
17.9
13.6
9.3
36.1
34.0
32.0
29.9
27.9
26.0
24.0
19.5
14.9
10.4
5.8
16.0
18.4
20.7
75
10.1
12.9
15.7
80
-
-
-
-
-
-
-
-
7.5
10.7
85
-
-
-
-
-
-
-
5.6
90
-
-
-
-
-
-
95
100
105
110
115
-
5.8
-
-
-
-
6.1
-
-
-
-
-
-
-
TABLE 11: D1EB060 SUPERHEAT CHARGING (METRIC)
SUPERHEAT AT COMPRESSOR SUCTION (°C)
AIRFLOW = 0.94 M3/S
OUTDOOR
TEMPERATURE
(°C)
INDOOR WB TEMPERATURE (°C)
13
14
15
16
15.3
12.8
10.2
7.7
5.2
4.2
3.3
-
17
16.4
14.1
11.8
9.5
7.2
5.9
4.6
3.6
-
18
17.4
15.4
13.3
11.3
9.2
7.6
5.9
4.6
3.2
-
19
18.4
16.6
14.8
13.0
11.2
9.3
7.3
5.6
3.9
-
21
19.0
17.4
15.8
14.2
12.6
11.0
9.3
22
19.5
18.2
16.8
15.4
14.1
12.7
11.3
9.1
23
19.8
18.5
17.3
16.0
14.8
13.6
12.3
9.9
24
18
21
24
27
29
32
35
38
41
43
46
12.2
13.2
14.3
20.0
18.9
17.8
16.6
15.5
14.4
13.3
10.8
8.3
8.9
10.2
11.5
5.6
7.2
8.7
-
-
-
-
-
-
-
-
4.1
5.9
-
-
-
-
-
-
-
3.1
-
-
-
-
-
-
7.3
-
5.4
6.8
7.6
-
-
3.4
4.6
5.2
5.8
-
-
-
-
-
-
-
3.2
12
Unitary Products Group
173858-YIM-A-0306
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FIGURE 5 - UNIT DIMENSIONS
Unitary Products Group
13
173858-YIM-A-0306
SECURE OWNER'S APPROVAL
SEQUENCE OF OPERATION
When the system is functioning properly, secure the owner's
approval. Show the owner the location of all disconnect
switches and the thermostat. Teach the owner how to start
and stop the unit and how to adjust temperature settings
within the limitations of the system.
COOLING
The following sequences of operation are based on using a
standard single-stage cooling thermostat.
WITH POWER TO UNIT AND THERMOSTAT IN COOLING
MODE
MAINTENANCE
1. If the fan switch on the thermostat is in the “ON” position,
the 24 volts at “G” will energize the “K1" relay on the fan
control board, close the ”K1" relay contacts, and ener-
gize the indoor blower motor. If the fan switch is in the
“AUTO” position, the blower will operate only when there
is a call for cooling by the thermostat.
NORMAL MAINTENANCE
Prior to any of the following maintenance proce-
dures, shut off all power to the unit, to avoid per-
sonal injury.
2. On a call for cooling, the thermostat will send 24 volts to
“Y” on the fan control board. The 24 volt signal will ener-
gize contactor “M1", and power will be supplied to the
compressor and outdoor fan motor. If the fan switch on
the thermostat is on the ”AUTO" position, the thermostat
will also send a 24 volt signal to “G” on the fan control
board and the indoor blower will operate as indicated in
step 1.
Periodic maintenance consists of changing or cleaning filters
and general cleaning of the outdoor coil.
FILTERS - Inspect once a month. Replace Disposable or
clean Permanent Type as necessary. DO NOT replace Per-
manent Type with Disposable.
3. When the demand for cooling has been satisfied, the
“M1" contactor will be de-energized when the 24 volt ”Y"
signal is removed. If the fan switch on the thermostat is
energized when the 24 volt “Y” signal is removed. If the
fan switch on the thermostat is in the “ON” position, the
indoor blower will continue to run. If the fan switch is in
the “AUTO” position, the 24 volt “G” signal will be
MOTORS - Indoor and outdoor fan motors are permanently
lubricated and require no maintenance.
OUTDOOR COIL - Dirt should not be allowed to accumulate
on the outdoor coil surface or other parts in the air circuit.
Cleaning should be as often as necessary to keep the coil
clean. Use a brush, vacuum cleaner attachment, or other
suitable means. If water is used to clean the coil, be sure that
the power to the unit is shut off prior to cleaning.
removed, and after a 60 second delay, the “K1" relay will
open and de-energize the indoor blower motor.
TABLE 12: THERMOSTAT SIGNALS
BOARD FUNCTION
ON FAN INSTANT ON
“G”
Exercise care when cleaning the coil so that the coil
fins are not damaged.
OFF FAN INSTANT OFF
FAN INSTANT ON
ON
COMPRESSOR AND OUTDOOR FAN INSTANT ON
“G”
Do not permit the hot condenser air discharge to be
obstructed by overhanging structures or shrubs.
“Y”
COMPRESSOR AND OUTDOOR FAN INSTANT OFF
FAN 60 SECOND DELAY OFF
OFF
14
Unitary Products Group
173858-YIM-A-0306
FIGURE 3 - TYPICAL WIRING DIAGRAM 3 & 4 TON (380/415-3-50 POWER SUPPLY)
Unitary Products Group
15
173858-YIM-A-0306
FIGURE 4 - TYPICAL WIRING DIAGRAM 5 TON (380/415-3-50 POWER SUPPLY)
16
Unitary Products Group
173858-YIM-A-0306
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)$&725<ꢋ:,5,1*ꢋ$1'ꢋ'(9,&(6
237,21$/ꢋ:,5,1*ꢋ$1'ꢋ'(9,&(6
),(/'ꢋ:,5,1*
FIGURE 5 - TYPICAL WIRING DIAGRAM LEGEND
1. ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY, LOCAL
AND/OR NATIONAL CODES IN EFFECT AT TIME OF INSTALLATION OF
THIS UNIT.
2. CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SER-
VICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DAN-
GEROUS OPERATION. IF ANY OF THE WIRE AS SUPPLIED WITH THIS
UNIT MUST BE REMOVED, IT MUST BE REPLACED WITH TYPE 105° C,
600V WIRE OR EQUIVALENT CLEARLY RENUMBERED FOR IDENTIFICA-
TION. VERIFY PROPER OPERATION AFTER SERVICING.
3. MOTORS ARE INHERENTLY PROTECTED.
4. SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE AND MINIMUM CIR-
CUIT AMPACITY.
5. SELECT INDOOR BLOWER SPEED TO OBTAIN APPROX 400 CFM/TON IN
COOLING.
6. IF BOTH LR AND ASCT ARE PRESENT, WIRE 801/BL AND 805/BL ARE
CONNECTED TO ASCT-3. IF ONLY LR IS PRESENT, WIRE 801/BL AND
805/BL ARE CONNECTED TO M1 COIL. IF ONLY ASCT IS PRESENT,
WIRE 202/Y IS CONNECTED TO ASCT-3. IF NEITHER LR OR ASCT IS
PRESENT, WIRE 202/Y IS CONNECTED TO M1 COIL.
7. UNIT FACTORY WIRED FOR 415 VOLT OPERATION. FOR 380 VOLT
OPERATION MOVE ‘108/PR’ WIRE FROM 415V TO 380V ON TRANS-
FORMER T1.
FIGURE 6 - TYPICAL WIRING DIAGRAM NOTES
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173858-YIM-A-0306
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Subject to change without notice. Printed in U.S.A.
Copyright © 2006 by Unitary Products Group. All rights reserved.
173858-YIM-A-0306
Supersedes: Nothing
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